Integrated Condensation Cap for Compact Vaporization Device Assembly

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Solution Overview

Problem

Existing electronic vaporization devices have complex structures that occupy large spaces, making them inconvenient to use, store, and carry, due to the need for a heating bowl to communicate with a condensation cap.

Innovation Solution

An electronic vaporization device with a nozzle integrated condensation cap that includes a heating component with a heating bowl and vaporization cavity, along with cooling and inhalation channels formed within the cap, simplifying the structure and enabling easier assembly and portability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a separate condensation cap structure is used to communicate with the heating bowl, then the condensation function is achieved, but the device structure becomes complex and occupies large space

Engineering Contradiction:
Improvestructure complexityVSAvoidcondensation function
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent merges the condensation cap and nozzle into a single integrated component. The condensation cap includes an accommodating cavity that houses the heating component, while the nozzle is formed as an integral part of the cap structure. This integration eliminates the need for separate condensation and nozzle components, thereby simplifying the overall device structure while maintaining the condensation function through the integrated cooling channels and aerosol formation capability.

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If a separate condensation cap structure is used to communicate with the heating bowl, then the condensation function is achieved, but the device occupies large space making it inconvenient to carry

Engineering Contradiction:
Improvedevice volumeVSAvoidcondensation function
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent implements a nested structure where the heating component is accommodated within the condensation cap's accommodating cavity, and the cooling channels are embedded within the cap wall structure. The nozzle is integrated into the cap, creating a compact nested arrangement that minimizes the overall device volume while preserving all necessary functions including condensation, heating, and aerosol delivery.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If a complex structure is used to communicate heating bowl with condensation cap, then the condensation function is achieved, but assembly and storage become inconvenient

Engineering Contradiction:
Improveassembly convenienceVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The integration of the condensation cap and nozzle into a single component reduces the number of parts that need to be assembled. The heating component is positioned within the accommodating cavity of the integrated cap-nozzle structure, eliminating the need for complex connections between separate condensation and nozzle assemblies, thereby simplifying both assembly and storage.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves a simple structure that is convenient to assemble and carry, while effectively cooling and filtering aerosol for user inhalation, enhancing user experience.

Implementation Method 1

a cooling channel and an inhalation channel in communication with the vaporization cavity in sequence, are formed in the nozzle integrated condensation cap

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a heating component accommodated in the nozzle integrated condensation cap, the heating component comprising a heating bowl, a vaporization cavity configured to accommodate an aerosol-forming substrate being formed in the heating bowl

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS12382995B2Electronic vaporization device
Publication Date: 2025.08.12 SHENZHEN VERDEWELL TECH LTD
  • US12382995B2 patent drawing
  • US12382995B2 patent drawing
  • US12382995B2 patent drawing

AI summary

An electronic vaporization device includes: a nozzle integrated condensation cap; and a heating component accommodated in the nozzle integrated condensation cap, the heating component including a heating bowl, a vaporization cavity for accommodating an aerosol-forming substrate being formed in the heating bowl. An accommodating cavity for accommodating the heating component, and a cooling channel and an inhalation channel in communication with the vaporization cavity in sequence, are formed in the nozzle integrated condensation cap.