Integrated Connector Panel with Common Mounting Plate
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Solution Overview
Problem
Conventional connector panels require complex measurement and alignment processes for precise spacing and grounding, making mounting time-consuming and costly.
Innovation Solution
A connector panel with integrated connectors and a common mounting plate, featuring premounting latching elements, a PE conductor mounting point, and a cohesive cast metal design for stability and reduced components, along with a sealing element for complete sealing and simplified electrical connections.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If separate grounding and alignment processes are used for each connector, then precise positioning and grounding can be achieved, but the mounting process becomes time-consuming and complex
Solution Approach 1:
The patent combines multiple connectors onto a single common mounting plate, integrating what would otherwise be separate mounting operations. This allows multiple connectors to be positioned and grounded simultaneously as a group, rather than individually, thereby maintaining precision while significantly improving mounting productivity
Solution Approach 2:
The common mounting plate is pre-configured with integrated grounding connections and precise positioning features before the connectors are mounted. This preliminary preparation of the mounting plate eliminates the need for separate grounding and alignment operations during the actual mounting process
2Adaptability or versatility
If multiple separate components are used for connector housing, mounting plate, and grounding elements, then flexibility in assembly is maintained, but the number of components increases and stability decreases
Solution Approach 1:
The patent integrates the mounting plate, grounding elements, and connector housings into a single cohesively formed component. This merging reduces the total number of parts while maintaining assembly flexibility through the integrated design that allows for standardized mounting procedures
Solution Approach 2:
The common mounting plate serves multiple functions simultaneously: it provides mechanical support for multiple connectors, establishes grounding connections, ensures precise positioning, and facilitates sealing. This multi-functionality reduces component count while maintaining the necessary adaptability
3Reliability
If connectors are mounted without a common sealing surface, then individual sealing can be achieved, but complete sealing against dust, dirt and fluids is compromised
Solution Approach 1:
The patent creates a common sealing surface plane that spans across multiple connectors, combining individual sealing efforts into a unified sealing system. This common surface allows a single sealing element to protect the entire connector panel assembly, effectively preventing ingress of contaminants while maintaining reliable sealing
Data Source
AI summary
An electronic connector panel that mounts on a wall of a device housing. The electronic connector panel has at least two integrated electric connectors, the housings of which are interconnected by a common mounting plate. There is at least one contact member for each electric connector as well as at least one contact element per contact member. A flat sealing member with openings for both connectors may be used between the connector panel and the wall of the device.