Integrated Coolant Flow Control and Heat Exchange Device

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Solution Overview

Problem

Current coolant flow control systems in vehicles, particularly those involving transmission oil coolers, fail to maximize cooling potential, leading to slow oil warm-up in cold weather, reduced fuel economy, and potential overheating due to positional limitations and lack of temperature control in transmission oil circuits.

Innovation Solution

An integrated coolant flow control and heat exchange device comprising a valve body and heat exchange part, with multiple inlets and outlets for fluid communication, allowing for optimized coolant flow and heat exchange across various vehicle fluid circuits, including a transmission oil cooler, to rapidly warm or cool transmission oil, thereby improving lubricity and fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the transmission oil cooler is located in the radiator end tank or air stream, then the cooling function is provided, but the transmission oil warm-up speed is slow and the oil may operate at temperatures below optimum lubricity range

Engineering Contradiction:
Improvetransmission oil temperatureVSAvoidwarm-up speed
Core Design Contradiction:
TemperatureVSSpeed

Solution Approach 1:

The patent employs a temperature-dependent bypass valve that dynamically redirects coolant flow based on transmission oil temperature. When the oil is cold, the bypass valve closes the cooling circuit and opens a bypass path, directing warm coolant directly to the transmission oil to accelerate warm-up. When the oil reaches optimal temperature, the valve transitions to normal cooling mode. This dynamic flow control resolves the contradiction by adapting the cooling system's behavior to the current thermal state, enabling rapid warm-up while maintaining optimal operating temperature.

Inventive Principle:
Principle #15Dynamics

2Temperature

If the transmission oil cooler is located in the radiator end tank, then space is utilized, but the cooling potential is not fully utilized and warm-up is slow

Engineering Contradiction:
Improvetransmission oil temperatureVSAvoidcooling efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The bypass valve creates a dynamic flow control system that adjusts coolant distribution based on transmission oil temperature. During cold operation, the system directs maximum coolant flow through the bypass path to rapidly transfer heat to the transmission oil, maximizing heating efficiency. During normal operation, the valve regulates flow to maintain optimal temperature. This dynamic adaptation allows the compact radiator-end-tank location to achieve both rapid warm-up and effective cooling, resolving the contradiction between space utilization and cooling potential.

Inventive Principle:
Principle #15Dynamics

3Reliability

If no temperature bypass valve is provided, then the system is simpler, but the transmission oil cooler may freeze in cold weather and cause transmission overheating or damage

Engineering Contradiction:
Improvetransmission oil cooler reliabilityVSAvoidflow control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bypass valve is designed as a temperature-actuated self-regulating component that automatically responds to thermal conditions without external control. When coolant temperature indicates cold transmission oil, the valve mechanically closes the cooling circuit and opens the bypass path through thermal expansion of its wax pellet or bimetallic element. This self-service mechanism prevents freezing and overheating without requiring complex electronic sensors or controlled valves, resolving the contradiction between reliability and system complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device ensures rapid warm-up and cooling of transmission oil, maintaining optimal operating temperatures, enhancing fuel economy and preventing overheating by maximizing heat exchange efficiency and controlling coolant flow through the valve body's flow wall mechanism.

Implementation Method 1

a heat exchanger provided inside the heat exchange part, which includes an inlet for receiving from a source of supply a vehicle fluid and an outlet for discharging the vehicle fluid from the heat exchanger toward the supply source

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a simple traditional wax pellet fixed temperature thermostat

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 3

a pump for delivering an engine coolant to the engine

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS8689742B2Integrated coolant flow control and heat exchanger device
Publication Date: 2014.04.08 HYUNDAI MOTOR CO LTD
  • US8689742B2 patent drawing
  • US8689742B2 patent drawing
  • US8689742B2 patent drawing

AI summary

A coolant flow control system (100, 200) includes an integrated coolant flow control and heat exchange device (10, 50). The device includes a valve body part (20, 60) and a heat exchange part (30, 70). According to the system, all the coolant flow from the engine is delivered back to the engine after passing through the valve body part (20, 60) and then the heat exchange part (30, 70) in which it passes over the heat exchanger part (40, 80). The valve body part (20, 60) by positioning of the coolant flow wall (26, 66) allows multiple flow modes and coolant paths to branch out (or converge) from (or to) thereby controlling the flow in all coolant circuit branches.