Integrated Cover Assembly for Thin Display Stacks

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Solution Overview

Problem

Existing electronic devices with displays face challenges in achieving a thinner, lighter, and cost-effective design while maintaining optimal display quality and user experience, particularly in integrating antiglare and touch sensor layers effectively.

Innovation Solution

The integration of an outer antiglare layer and a touch sensor layer with a single substrate or individual substrates laminated together in the display stack, utilizing materials like Indium tin oxide (ITO), silver nanowiring, and conductive metals, and applying antiglare coatings or films with additional properties to enhance durability and optical quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If multiple separate layers (antiglare layer, touch sensor layer, substrate) are used in the display stack, then functional performance is maintained, but device thickness and weight increase

Engineering Contradiction:
Improvedisplay stack thicknessVSAvoidfunctional performance
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent combines the antiglare layer, touch sensor layer, and substrate into a single integrated cover component. The cover component includes a substrate with an antiglare outer layer and a touch sensor layer formed on the substrate, eliminating the need for separate layers and reducing overall display stack thickness while maintaining all required functions.

Inventive Principle:
Principle #5Merging (Combining)

2Weight of stationary object

If traditional multi-layer construction is used, then structural stability is achieved, but device weight increases

Engineering Contradiction:
Improvedevice weightVSAvoidstructural stability
Core Design Contradiction:
Weight of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent integrates multiple functional layers into a single cover component structure. The cover component comprises a substrate with integrated antiglare outer layer and touch sensor layer, reducing the number of discrete components and overall weight while maintaining structural integrity through the unified design.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If conventional display construction is used, then manufacturing simplicity is maintained, but production cost increases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidproduction cost
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent consolidates the antiglare layer, touch sensor layer, and substrate into a single integrated cover component that can be manufactured as one unit. This integration reduces the number of separate manufacturing steps, materials required, and assembly operations, thereby lowering production costs while maintaining manufacturing feasibility.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If rigid substrates are used, then structural strength is achieved, but flexibility and ability to conform to curved surfaces is reduced

Engineering Contradiction:
Improveflexibility and curved surface adaptationVSAvoidstructural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent employs a substrate in the cover component that can be configured to provide flexibility while maintaining structural integrity. The integrated design allows the substrate to conform to curved surfaces and provide the necessary mechanical properties for flexible or curved display applications.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS9541965B1Cover assembly for a display stack
Publication Date: 2017.01.10 AMAZON TECH INC
  • US9541965B1 patent drawing
  • US9541965B1 patent drawing
  • US9541965B1 patent drawing

AI summary

Describe herein are electronic devices that includes a display stack having a cover component atop a lightguide component and a display component below the lightguide component. In some instances, the cover component including an antiglare layer having at least some antiglare properties applied to a top surface of a substrate and a touch pattern applied to a bottom surface of the substrate. In some cases, the touch pattern is a single layer multi-touch pattern connected to a touch controller to from a touch sensor capable of detecting the location of an object proximate to antiglare layer.