Integrated Cycler for On-Demand Peritoneal Dialysate Generation

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Solution Overview

Problem

Existing peritoneal dialysis systems face challenges in generating sterile and purified dialysate from non-sterile water sources, require significant storage space, and are costly due to pre-packaged dialysate needs, leading to complications like peritonitis and high storage demands.

Innovation Solution

A system that generates peritoneal dialysate on demand using a sterilization module with ultrafilters, UV light, and microbial filters, integrated with a cycler for direct infusion, reducing storage needs and ensuring sterility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pre-packaged dialysate is used to ensure sterility and purity, then infection risk is reduced, but storage space requirements and cost increase significantly

Engineering Contradiction:
ImprovesterilityVSAvoidstorage space
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The system performs preliminary sterilization and purification actions by integrating a sterilization module that treats water before dialysate preparation. This allows the system to generate sterile dialysate on-demand without requiring large quantities of pre-packaged sterile dialysate to be stored in advance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system serves itself by generating its own sterile dialysate through an integrated sterilization module and preparation system. This self-service capability eliminates the need to store large amounts of pre-packaged dialysate, as the system can produce sterile dialysate on-demand from non-sterile water sources.

Inventive Principle:
Principle #25Self-service

2Reliability

If pre-packaged dialysate is used to ensure sterility, then peritonitis risk is reduced, but manufacturing and shipping costs increase

Engineering Contradiction:
ImprovesterilityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system produces its own sterile dialysate on-demand using an integrated sterilization module, eliminating the need to purchase expensive pre-packaged dialysate. This self-service approach reduces manufacturing and shipping costs while maintaining sterility through the built-in UV and filtration systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention extracts the sterilization function from the pre-packaged dialysate product and integrates it into the dialysis system itself. By taking out the sterilization capability and embedding it in the system, the patent eliminates the need to store and transport expensive pre-sterilized dialysate packages.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If large volumes of dialysate are stored to meet daily exchange requirements, then treatment availability is ensured, but storage space and labor requirements increase

Engineering Contradiction:
Improvetreatment availabilityVSAvoidstorage space
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The system performs preliminary preparation by integrating all necessary components (sterilization module, concentrate storage, mixing chambers) to enable rapid on-demand dialysate generation. This preliminary setup ensures treatment availability without requiring large storage volumes, as the system can quickly produce the required dialysate when needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system transitions from static storage of large dialysate volumes to dynamic on-demand generation. The automated preparation system with peristaltic pumps and controlled mixing enables the system to dynamically produce the exact amount of dialysate needed at the time of treatment, reducing storage requirements while maintaining treatment availability.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If automated peritoneal dialysis is implemented to reduce manual effort, then ease of operation improves, but storage space requirements increase due to larger dialysate volumes

Engineering Contradiction:
ImproveautomationVSAvoidstorage space
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The automated system serves itself by generating dialysate on-demand through an integrated preparation module, eliminating the need for large storage volumes. The system automatically mixes concentrates, sterilizes water, and delivers dialysate as needed, providing ease of operation without the storage burden of traditional automated systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides sterile dialysate on demand, minimizing storage requirements and reducing the risk of infection, while lowering costs and space needs for home use.

Implementation Method 1

a dialysate generation flow path containing a sterilization module... an ultrafilter

Methodology Applied
Scientific EffectUltrafiltration: Filter (physical)

Implementation Method 2

Ultraviolet (UV) light source

Methodology Applied
Scientific EffectUltraviolet sterilization: Radiation

Implementation Method 3

microbial filter

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 4

Blood is cleaned inside the patient using the patient's own peritoneum as a type of dialysis membrane

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 5

Blood is cleaned inside the patient using the patient's own peritoneum as a type of dialysis membrane

Methodology Applied
Scientific EffectOsmosis: Osmosis

Data Source

PatentEP3439712B1Peritoneal dialysate fluid generation system with integrated cycler
Publication Date: 2025.10.01 MOZARC MEDICAL US LLC
  • EP3439712B1 patent drawingFigure 1~2
  • EP3439712B1 patent drawingFigure 3~4
  • EP3439712B1 patent drawingFigure 5

AI summary

Systems and methods of generating peritoneal dialysate and using the peritoneal dialysate with an integrated cycler are provided. The systems and methods use a water purification module (103), a sterilization module (106, 107, 109) and concentrates (104) to prepare peritoneal dialysate from source water and infuse the prepared peritoneal dialysate into a patient with an integrated cycler (110). Optional dialysate storage containers (114) are provided for storage of the peritoneal dialysate prior to use.