Integrated device for drying, flattening, and folding textile cloth
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Solution Overview
Problem
Conventional drying devices for textile cloth are too slow, causing wrinkles and inefficiencies in flattening and folding, which complicates packing and results in poor processing efficiency due to manual handling.
Innovation Solution
An integrated device with rotating rollers, a drying system, flattening device, and folding mechanism that uses rotating belts and heating elements to dry, flatten, and fold cloth automatically, reducing wrinkles and processing time.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Speed
If a conventional drying device is used to dry the cloth, then the drying process can be completed, but the drying speed is too slow causing the cloth to wrinkle and making subsequent flattening and folding difficult
Solution Approach 1:
The patent combines the drying device, flattening device, and folding device into a single integrated processing system. The drying device includes heating wires and fan blades that work simultaneously with the rotating belts to dry and flatten the cloth in one continuous operation, eliminating the sequential manual process and preventing wrinkles during drying.
Solution Approach 2:
The patent replaces manual mechanical flattening with an automated system. The flattening device uses rotating rollers and belts that automatically apply pressure and movement to flatten the cloth as it passes through, substituting human labor with mechanical automation that provides consistent flattening效果.
2Productivity
If manual flattening treatment is used on the cloth, then the cloth can be flattened, but the processing efficiency is poor and the effect is not ideal
Solution Approach 1:
The integrated device enables the cloth to be processed automatically through the system. The cloth passes through the drying, flattening, and folding sections continuously without requiring manual intervention at each stage, achieving self-service processing that improves both efficiency and consistency.
Solution Approach 2:
The patent implements continuous processing where the cloth moves steadily through the drying belts, flattening rollers, and folding mechanism without interruption. This continuous action eliminates the start-stop nature of manual processing, maintaining constant pressure and movement for superior flattening效果 and higher productivity.
3Loss of energy
If the cloth is dried slowly, then energy consumption may be reduced, but the cloth becomes wrinkled and difficult to pack
Solution Approach 1:
The patent merges drying and flattening functions into a single integrated process. The heating wires and fan blades work together with the rotating belts to simultaneously dry and flatten the cloth, achieving both goals in one operation rather than separate slow drying followed by manual flattening.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The integrated device enhances drying efficiency, prevents wrinkles, and automates the processing of textile cloth, significantly improving packing efficiency and extending storage time.
Implementation Method 1
A heating wire is arranged on an upper surface of each fan blade
Implementation Method 2
A heating wire is arranged on an upper surface of each fan blade
Implementation Method 3
One end of each of the plurality of fixed blocks is fixedly connected with a fan blade
Implementation Method 4
Two groups of rotating rollers are provided. Each of the two groups of rotating rollers comprises two oppositely arranged rotating rollers
Data Source
AI summary
An integrated device for drying, flattening, and folding textile cloth includes a workbench. Two groups of two symmetrically arranged first fixed rods are fixedly connected with a lower wall of the workbench. Connecting blocks are fixedly arranged on top ends of opposite sides of each two symmetrically arranged first fixed rods. Two groups of two oppositely arranged rotating rollers are provided. One end of each of the connecting blocks is rotatably connected with a corresponding rotating roller. A fixed shaft is fixedly connected between each two oppositely arranged rotating rollers. The rotating rollers are connected by rotating belts. Rotating rods are arranged between the two groups of rotating rollers. A drying device is arranged on the rotating rods. A flattening device is arranged on an upper wall of the workbench. A folding device is arranged on one side of the rotating belts.