Integrated Die Temperature Sensor for RF Amplifier Thermal Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional thermal overload protection systems in high power RF amplifiers are conservative due to delayed temperature detection by external sensors, leading to unnecessary inhibition of high power operation and potential overheating issues, especially in applications with rapid changes in input signal power and load impedance.

Innovation Solution

Incorporating temperature sensors directly into the semiconductor die with transistors, allowing for low latency and accurate measurement of temperature changes within the active region, enabling quicker thermal management and more reliable high power operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external temperature sensors are used on the amplifier package surface, then thermal protection is provided, but temperature detection is delayed and high power operation is unnecessarily inhibited

Engineering Contradiction:
Improvethermal protectionVSAvoidtemperature detection delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The temperature sensor is merged with the transistor by forming it within the same semiconductor die, specifically in the drift region between the collector and substrate. This integration eliminates the time delay associated with external sensors by placing the sensing element directly at the heat generation site, enabling immediate temperature detection while maintaining thermal protection reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The temperature sensor is nested within the transistor structure itself, utilizing the drift region of the transistor as the sensing location. This nested configuration allows the sensor to be embedded inside the active device without adding external components, achieving both compact integration and immediate thermal monitoring capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If external temperature sensors are used, then thermal protection is achieved, but the sensors are located far from heat generation causing slow response to temperature spikes

Engineering Contradiction:
Improvethermal protectionVSAvoidtemperature sensing speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The temperature sensor is merged with the transistor by forming it within the same semiconductor die, specifically in the drift region between the collector and substrate. This integration eliminates the time delay associated with external sensors by placing the sensing element directly at the heat generation site, enabling immediate temperature detection while maintaining thermal protection reliability.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If conservative thermal protection is used to ensure safety, then overheating is prevented, but high power operation is unnecessarily inhibited

Engineering Contradiction:
Improveoverheating preventionVSAvoidhigh power operation capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The integrated temperature sensor provides real-time feedback on the actual transistor temperature to the control circuit. This immediate feedback enables the system to distinguish between normal temperature rises during high power operation and dangerous overheating conditions, allowing high power operation to continue when safe while providing rapid protection when needed, thus resolving the contradiction between safety and productivity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes delays in temperature sensing, allowing for more precise thermal control and enabling higher power and more reliable operation of high power RF amplifiers by quickly reacting to thermal overloads.

Implementation Method 1

a first temperature sensor between a first transistor element in the plurality of transistor elements and a second transistor element in the plurality of transistor elements. The first temperature sensor is configured to generate a first output signal having a magnitude that is proportional to a temperature of the first temperature sensor

Methodology Applied
Scientific EffectTemperature-dependent electrical properties: Seebeck Effect

Data Source

PatentUS11621206B2Amplifier with integrated temperature sensor
Publication Date: 2023.04.04 NXP USA INC
  • US11621206B2 patent drawing
  • US11621206B2 patent drawing
  • US11621206B2 patent drawing

AI summary

A device includes a semiconductor die including a transistor. The transistor includes a plurality of parallel transistor elements. Each transistor element includes a drain region, a source region, and a gate region. The semiconductor die includes a first temperature sensor between a first transistor element in the plurality of transistor elements and a second transistor element in the plurality of transistor elements. The first temperature sensor is configured to generate a first output signal having a magnitude that is proportional to a temperature of the first temperature sensor.