Integrated Diffuser-Concentrator Optical Element for Miniaturization

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Solution Overview

Problem

Conventional optical devices require separate diffusers for light concentration and diffusion, leading to increased complexity, cost, and size, which hinders miniaturization and efficiency.

Innovation Solution

An optical element, referred to as a diffuser-concentrator, integrates a light transmission body with a light collecting surface and a smaller exit surface, featuring anisotropic diffusivity distribution and varying layer thickness, allowing for both light concentration and diffusion without a conventional diffuser, using materials like PDMS, PMMA, or porous structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional optical device uses separate diffusers for light concentration and diffusion, then the device can achieve light diffusion and concentration functions, but the device complexity, size, and cost increase

Engineering Contradiction:
Improvelight diffusion and concentration functionVSAvoidnumber of separate optical components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the diffuser and concentrator functions into a single integrated optical element. The light transmission body is designed with specific geometric features (varying thickness, surface curvatures) that enable it to simultaneously perform both light diffusion and concentration, eliminating the need for separate diffuser and concentrator components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical element is designed to perform multiple functions: it acts as both a diffuser (scattering light to create diffuse illumination) and a concentrator (focusing light onto a smaller area). This multi-functional design allows a single component to replace what would traditionally require multiple specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate diffusers are used in optical devices, then light diffusion can be achieved, but the device weight increases

Engineering Contradiction:
Improvelight diffusion capabilityVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

By merging the diffuser and concentrator into one integrated optical element, the total weight of the optical system is reduced. The single element design eliminates the weight of separate diffuser components while maintaining both diffusion and concentration capabilities.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If separate diffusers are used in optical devices, then light diffusion can be achieved, but the installation space requirement increases

Engineering Contradiction:
Improvelight diffusion capabilityVSAvoidinstallation space
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The integration of diffuser and concentrator functions into a single optical element significantly reduces the space required for the optical system. The compact design allows both light diffusion and concentration to occur within one component, reducing the overall volume and facilitating device miniaturization.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If conventional separate diffusers and concentrators are used, then optical functions can be fulfilled, but manufacturing cost increases

Engineering Contradiction:
Improveoptical function fulfillmentVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent describes a manufacturing method that integrates the formation of both diffuser and concentrator features into a single molding process. The optical element is created in one step using a mold with specific geometric features, eliminating the need for separate manufacturing and assembly steps for diffusers and concentrators, thereby reducing manufacturing cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention utilizes changes in material parameters and geometric parameters during a single molding process to create the integrated optical element. By controlling the mold geometry and material flow, both diffuser and concentrator functions are embedded in one manufacturing step.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables cost-effective, compact, and efficient light concentration and diffusion, facilitating the miniaturization of optical devices such as spectrometers and mobile devices by eliminating the need for additional diffusers, while enhancing light collection efficiency.

Implementation Method 1

a medium diffusing for a specified wavelength range, wherein the light transmission body has at least a first sub-region with (at least) a first diffusivity D1 and a second sub-region with (at least) a second diffusivity D2 that differs from the first diffusivity D1

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

the diffusivity distribution of the light transmission body is rotationally symmetric with respect to the central longitudinal axis

Methodology Applied
Scientific EffectLight diffusion: Diffusion

Data Source

PatentEP3803294B1Optical element for light concentration and production method for an optical element for light concentration
Publication Date: 2024.12.11 ROBERT BOSCH GMBH
  • EP3803294B1 patent drawingFigure 1~2
  • EP3803294B1 patent drawingFigure 3~4
  • EP3803294B1 patent drawingFigure 5a~5b

AI summary

The invention relates to an optical element (10) for light concentration for a predefined wavelength range, having a holding sleeve (12) which is formed in such a way that a light passage volume is framed by at least one reflective partial surface (12a) of the holding sleeve (12), and a light transmission element (14), with which the light passage volume is at least partly filled and which is transmissive, at least for the predefined wavelength range, wherein the light transmission element (14) is at least partly formed from at least one medium that is diffuse for the predefined wavelength range, and has at least one first subregion (16b) having at least a first diffusivity (D2) and a second subregion (16a) having at least a second diffusivity (D1) differing from the first diffusivity (D2). The invention further relates to a method for producing an optical element (10) for light concentration.