Integrated Dose Counter With Electronic Adherence Tracking

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Solution Overview

Problem

Existing mechanical dose counters in metered dose inhalers (MDIs) only provide information on the number of doses dispensed or remaining, without tracking when the doses were taken or how they were administered.

Innovation Solution

Integration of a mechanical dose counter with an electronic module that records and tracks when doses are dispensed, providing additional data on adherence and compliance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If a mechanical dose counter is integrated with an electronic module to track dose administration time and adherence, then the information completeness and patient compliance monitoring capability are improved, but the device complexity increases

Engineering Contradiction:
Improvedose administration time and adherence informationVSAvoidintegration of mechanical counter and electronic module
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent combines a mechanical dose counter with an electronic module into an integrated system. The mechanical counter continues to mechanically track dose dispensing while the electronic module parallelly records timing and adherence data, merging two counting approaches into a unified device that captures both mechanical dose count and temporal usage patterns.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated system performs multiple functions: the mechanical counter provides real-time dose counting, while the electronic module simultaneously records administration times, calculates adherence metrics, and can communicate with external devices. This multi-functional approach allows a single device to serve both mechanical counting and electronic monitoring purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If an electronic module is added to record dose dispensing information, then the data tracking capability is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvedose dispensing timing and adherence dataVSAvoidmanufacturing cost of integrated device
Core Design Contradiction:
Loss of informationVSEase of manufacture

Solution Approach 1:

The system is segmented into independent functional modules: a mechanical dose counter subsystem and an electronic tracking subsystem. This segmentation allows each module to be manufactured separately using established processes, then integrated through standardized interfaces, reducing overall manufacturing complexity and cost compared to a fully integrated electronic system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mechanical dose counter operates autonomously to track dose dispensing without requiring electronic power or processing, while the electronic module only activates to record data when the mechanical counter triggers an event. This self-service approach minimizes electronic component requirements and power consumption, reducing manufacturing costs.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If both mechanical counting and electronic recording are integrated, then the adherence monitoring capability is improved, but the device structure becomes more complex

Engineering Contradiction:
Improveadherence and compliance monitoring capabilityVSAvoidintegrated mechanical and electronic structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mechanical dose counter acts as an intermediary that triggers electronic recording events. When the mechanical counter detects a dose dispensing event through mechanical movement, it activates the electronic module to record the timing and adherence data, creating a simple event-driven interface between the two systems that minimizes structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces purely mechanical adherence tracking with an electronic recording system that captures precise timing data. The electronic module substitutes for complex mechanical timing mechanisms by using electronic timestamps and digital record-keeping, simplifying the overall structure while enhancing monitoring capabilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12415048B2Integrated dose counter
Publication Date: 2025.09.16 TRUDELL MEDICAL INT INC
  • US12415048B2 patent drawing
  • US12415048B2 patent drawing
  • US12415048B2 patent drawing

AI summary

An indicating device includes a mechanical dose counter adapted to count the number of doses that have been dispensed from or remain in a container and an electronic module coupled to the mechanical dose counter and adapted to record when the doses have been dispensed from the container. Methods of using and assembling the device are also provided.