Integrated Dual Polarization Beam-Splitting Assembly for Heterodyne Interferometry

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Solution Overview

Problem

Existing spatially separated heterodyne laser interferometers fail to simultaneously meet the requirements of small sensor head volume, easy integration, good thermal stability, and sub-nanometer level periodic nonlinear errors.

Innovation Solution

A heterodyne laser interferometer based on an integrated dual polarization beam-splitting assembly, which includes a laser light source providing two spatially separated beams with different frequencies, and an integrated dual polarization beam-splitting assembly with specific polarization elements to reduce periodic nonlinear errors and enhance thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If spatially separated heterodyne laser interferometer is used, then periodic nonlinear errors are reduced, but sensor head volume becomes large and integration becomes difficult

Engineering Contradiction:
Improveperiodic nonlinear errorVSAvoidsensor head volume
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent combines multiple optical components (beam splitter, mirrors, wave plates) into a highly integrated compact sensor head with volume less than 10cm³. The sensor head integrates the function of spatial separation for reducing periodic nonlinear errors while maintaining a compact form factor suitable for narrow displacement measurement spaces.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses orthogonal polarization dimensions to separate measurement and reference beams spatially within a compact volume. By utilizing polarization states (horizontal and vertical) as an additional dimension, the system achieves beam separation without increasing physical volume, resolving the contradiction between error reduction and compact size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If spatially separated heterodyne laser interferometer is used, then periodic nonlinear errors are reduced, but thermal stability deteriorates

Engineering Contradiction:
Improveperiodic nonlinear errorVSAvoidthermal stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent integrates all optical components into a single compact sensor head that is pre-aligned and thermally stabilized together. This integration ensures that thermal expansion or contraction affects all components uniformly, maintaining relative alignment and reducing thermal drift, thus improving thermal stability while keeping the sensor head compact.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If integrated dual polarization beam-splitting assembly is used, then thermal stability is improved, but device complexity increases

Engineering Contradiction:
Improvethermal stabilityVSAvoidoptical component integration
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The dual polarization beam-splitting assembly serves multiple functions simultaneously: it separates measurement and reference beams, controls polarization states, and maintains thermal stability. By making the beam splitter assembly multi-functional, the patent reduces the need for separate components, thereby managing complexity while achieving thermal stability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Volume of moving object

If compact sensor head is designed, then volume is reduced, but integration difficulty increases

Engineering Contradiction:
Improvesensor head volumeVSAvoidintegration ease
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The patent integrates all optical components (beam splitter, mirrors, wave plates, detectors) into a single pre-aligned module with volume less than 10cm³. This integrated design is manufactured as a complete assembly, eliminating the need for field alignment and simplifying installation, thus resolving the contradiction between compact size and ease of integration.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated dual polarization beam-splitting assembly reduces periodic nonlinear errors to within 0.1 nanometers, achieves zero theoretical thermal drift, and provides good structural thermal stability, making it suitable for applications with narrow displacement measurement space.

Implementation Method 1

a laser light source, used to provide two spatially separated beams with different frequencies

Methodology Applied
Scientific EffectFrequency shifting:

Implementation Method 2

an integrated dual polarization beam-splitting assembly includes a first polarization beam splitter and a second polarization beam splitter arranged in parallel

Methodology Applied
Scientific EffectPolarization beam splitting: Polarisation

Implementation Method 3

a first quarter-wave plate QWP1, a second quarter-wave plate QWP2, a third quarter-wave plate QWP3, and a fourth quarter-wave plate QWP4

Methodology Applied
Scientific EffectQuarter-wave plate effect:

Implementation Method 4

a first target mirror M1 and a second target mirror M2; an output optical path of the first quarter-wave plate QWP1 is provided with a first target mirror M1

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 5

an output optical path of the third quarter-wave plate QWP3 is provided with a first photodetector PDm; an output optical path of the fourth quarter-wave plate QWP4 is provided with a second photodetector PDm

Methodology Applied
Scientific EffectPhotoelectric detection: Photoelectric Effect

Implementation Method 6

Heterodyne interferometers have advantages such as large dynamic range, high-precision, high signal-to-noise ratio, and strong anti-interference ability

Methodology Applied
Scientific EffectHeterodyne interference: Interference

Data Source

PatentUS12287198B1Heterodyne laser interferometer based on integrated dual polarization beam-splitting assembly and measurement method thereof
Publication Date: 2025.04.29 HARBIN INST OF TECH
  • US12287198B1 patent drawing
  • US12287198B1 patent drawing
  • US12287198B1 patent drawing

AI summary

A heterodyne laser interferometer and a measurement method based on an integrated dual polarization beam-splitting assembly is provided. Technical points: The first polarization beam splitter and the second polarization beam splitter of the integrated dual polarization beam-splitting assembly are arranged in parallel. The first polarization beam splitter is attached with a first polarizer, a third polarizer, and a first quarter-wave plate; The second polarization beam splitter is attached with a second polarizer, a fourth polarizer, and a second quarter-wave plate; The output optical path of the first quarter-wave plate and the second quarter-wave plate is equipped with target mirrors, while the output optical path of the third quarter-wave plate and the fourth quarter-wave plate is equipped with photodetectors. The assembly and adjustment of the present invention is more flexible and reduce the processing difficulty and processing error.