Integrated Energy Source Blending Apparatus for Oilfield Operations
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Solution Overview
Problem
Current blending apparatuses in oilfield operations, such as those used in hydraulic fracturing, require significant space and resources due to the need for separate diesel engines, and are less efficient in terms of control and monitoring, leading to delays in addressing issues.
Innovation Solution
Integration of a self-powered blending apparatus with a proximal or affixed energy source, such as turbine generators, that can power the blending process and associated equipment, reducing the need for separate diesel engines and enabling real-time control and monitoring through a control station.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If separate diesel engines are used to power blending apparatus, then sufficient power is provided for the blending process, but space requirements and resource consumption increase significantly
Solution Approach 1:
The patent combines the energy source (diesel engine) and blending apparatus into a single integrated unit. The diesel engine is mounted on the same trailer chassis as the blending components, eliminating the need for separate diesel engines at the well site. This merging reduces the number of individual components while maintaining sufficient power output for the blending process.
Solution Approach 2:
The integrated blending apparatus is designed to perform multiple functions within a single unit. The diesel engine not only powers the blending process but also provides electrical power through an integrated generator for control systems and monitoring equipment. This multi-functionality reduces the overall space requirement while maintaining all necessary operational capabilities.
2Ease of operation
If blending apparatus are controlled remotely from data vans, then operators can monitor and adjust operations, but delays occur in addressing issues due to communication and physical access time
Solution Approach 1:
The patent incorporates real-time feedback systems with sensors and monitoring equipment directly integrated into the blending apparatus. These systems provide immediate feedback on operational parameters, equipment status, and potential issues. The feedback is displayed on control panels located at the blending unit itself, allowing operators to quickly identify and respond to problems without delays associated with remote monitoring.
Solution Approach 2:
The integrated control system includes self-diagnostic capabilities that automatically detect and report issues. The system can identify problems such as equipment malfunctions, parameter deviations, or maintenance needs and alert operators immediately. This self-service approach reduces the time required to detect and address issues compared to manual monitoring from remote locations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution reduces space and resource requirements, enhances operational efficiency by allowing real-time adjustments and monitoring, and decreases the need for diesel fuel, thereby saving time and money.
Implementation Method 1
at least one energy source, such as turbine generators
Data Source
AI summary
Blending apparatuses and related methods and computer program products are disclosed. In an aspect, blending apparatuses and related methods and computer program products of the present disclosure may include at least one energy source associated with the blending apparatuses such that at least one energy source may be used to provide at least one portion of the energy required for a given blending apparatus to function, thereby reducing or eliminating need for a separate energy source to power the blending apparatus, which reduces the overall spatial footprint required by the blending apparatus and other device(s) associated therewith. Energy generated by the at least one energy source may also be used to power one or more additional devices. Blending apparatuses of the present disclosure may additionally comprise at least one control station that allows one or more users to monitor, adjust, control, interact with the blending apparatuses, thereby increasing efficiency.