Integrated Multi-Purpose Fitting for Compact Low-Pressure-Loss Flow Paths
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Solution Overview
Problem
Conventional fluid flow paths constructed from discrete components result in lengthy systems that consume valuable space and cause significant pressure drops, necessitating larger pumps or increased energy usage.
Innovation Solution
A multi-purpose fitting with a main tube and branch tubes, along with sub-tubes extending in various directions, which can be customized to accommodate sensors, switches, and other equipment, reducing the need for multiple components and minimizing pressure drops through a compact and efficient design.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If conventional discrete components (nipples, flange extensions, couplings, tees, elbows, reducers) are used to construct fluid flow paths, then the system can be assembled from standard parts, but the fluid flow path becomes lengthy and occupies valuable space
Solution Approach 1:
The patent combines multiple discrete fittings (tees, elbows, couplings, flange extensions) into a single integrated multi-purpose fitting. This merging eliminates the need to assemble multiple separate components, thereby reducing the overall fluid flow path length and space occupation while maintaining the functionality of each individual component.
Solution Approach 2:
The multi-purpose fitting is designed to perform multiple functions simultaneously - it incorporates tee junctions, elbow bends, coupling sections, and flange extensions all within one component. This universal design allows the fitting to replace several standard parts while reducing system complexity and length.
2Ease of manufacture
If conventional discrete components are used to construct fluid flow paths, then the system can be built from individual parts, but the pressure drops become significant requiring larger pumps or increased energy usage
Solution Approach 1:
By merging multiple discrete components into a single integrated fitting, the patent reduces the number of connection points and joints in the fluid path. Each connection point and joint in conventional assemblies creates turbulence and pressure loss; the integrated design minimizes these interfaces, thereby reducing overall pressure drop and energy loss.
Solution Approach 2:
The fitting incorporates smooth curved transitions (elbows) rather than sharp angles, and uses streamlined internal passages that guide fluid flow efficiently through the various junctions. These curved and streamlined designs reduce flow separation and turbulence, minimizing pressure losses compared to conventional sharp-angled fittings.
3Adaptability or versatility
If multiple discrete fittings are used to achieve various functionalities, then the system can accommodate different fluid flow configurations, but the device complexity increases
Solution Approach 1:
The multi-purpose fitting is designed with multiple branches and junctions that can accommodate various fluid flow configurations - it can function as a tee, elbow, coupling, or combination thereof, all within a single component. This multi-functionality provides the adaptability of multiple discrete fittings while reducing the overall device complexity and component count.
Solution Approach 2:
The fitting is divided into multiple functional sections (main body, branches, junctions, connection points) that can be independently designed and optimized. This segmentation allows each section to perform its specific function while the overall integrated structure maintains simplicity compared to assembling multiple separate fittings.
4Adaptability or versatility
If multiple discrete fittings are used to achieve various functionalities, then the system can provide different connection points, but the space requirements increase
Solution Approach 1:
The integrated multi-purpose fitting provides multiple connection points and various fluid flow configurations within a compact single-component structure. By consolidating what would require multiple discrete fittings spread out over a larger area into one compact unit, the patent significantly reduces the space occupation while maintaining all necessary connection points and functional adaptability.
Data Source
AI summary
A fitting including a main tube including a central axis, a first end and a second end; a branch tube including a central axis, a first end and a second end, wherein the branch tube extending at the first end of the branch tube from the main tube in a first direction between the first end and the second end of the main tube to the second end of the branch tube; a first sub-tube extending from the main tube between the first end and the second end of the main tube in a second direction.