Integrated FSR-IMU Smart Insole for Injury-Risk Prediction

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Solution Overview

Problem

Traditional footwear lacks real-time feedback and insights into wearer's biomechanics, leading to increased risk of musculoskeletal injuries and discomfort due to cumulative stresses and environmental factors.

Innovation Solution

An integrated smart insole with a Biometric Smart Module (BSM) and Force-Sensing Resistor (FSR) assembly, incorporating a 9-axis Inertial Measurement Unit (IMU) for real-time biomechanical monitoring, machine learning, and AI-driven predictive alerts to enhance user comfort and prevent injuries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional footwear designs are used, then manufacturing simplicity and cost-effectiveness are maintained, but real-time biomechanical feedback capability is lost

Engineering Contradiction:
Improveinjury prevention capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple functional components (FSR pressure sensors, IMU motion sensors, wireless communication module, and processing unit) into an integrated smart insole system. This consolidation enables real-time biomechanical monitoring and injury prevention capabilities while maintaining a unified, manageable device structure that balances functionality with complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The smart insole is designed with multi-functional sensors that simultaneously capture pressure distribution, force magnitude, and motion dynamics. The system provides multiple functions including real-time feedback, gait analysis, injury risk assessment, and preventive alerts, making a single device serve multiple biomechanical monitoring purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If comprehensive sensor integration is implemented, then biomechanical monitoring accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvebiomechanical data accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The insole is divided into multiple sensor zones with Force-Sensing Resistors positioned at specific anatomical locations (heel, midfoot, forefoot, metatarsal heads). Each sensor captures localized pressure data, and the collective segmented measurements provide comprehensive yet manageable biomechanical insights without overwhelming system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a processing unit that acts as an intermediary between the multiple sensors and the user. This mediator consolidates raw sensor data, filters noise, identifies meaningful biomechanical patterns, and delivers simplified actionable insights, thereby managing the complexity transition from multiple sensors to usable information.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If real-time feedback systems are added, then injury prevention capability is enhanced, but energy consumption increases

Engineering Contradiction:
Improveinjury prevention capabilityVSAvoidbattery consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The smart insole employs periodic sampling of biomechanical data at optimized intervals rather than continuous monitoring. The system activates sensors and wireless transmission at key gait events (heel strike, mid-stance, toe-off) and uses idle sleep modes between events, significantly reducing energy consumption while maintaining effective injury prevention through timely feedback.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides real-time feedback and proactive monitoring, reducing injury risk through personalized injury prevention strategies and enhancing biomechanical efficiency, ensuring durability and user-friendly design.

Implementation Method 1

a sensor membrane incorporating Force-Sensing Resistors (FSRs) strategically positioned to capture foot pressure data

Methodology Applied
Scientific EffectPiezoresistive Effect: Piezoresistive Effect

Implementation Method 2

a 9-axis Inertial Measurement Unit (IMU) for real-time biomechanical monitoring

Methodology Applied
Scientific EffectInertial sensing: Accelerometer

Data Source

PatentUS20250302150A1Integrated and predictive smart shoe insole
Publication Date: 2025.10.02 FINN THEODORE J
  • US20250302150A1 patent drawing
  • US20250302150A1 patent drawing
  • US20250302150A1 patent drawing

AI summary

A smart insole system and device that integrates advanced sensor technologies and predictive analytics to enhance user comfort, optimize biomechanics, and prevent injuries. The smart insole device has a sensor membrane layer fixed between a cushion insole and an insole frame. The sensor membrane layer communicates with a module and a network, sending data regarding a user's biomechanics for processing. The system is compatible with applications and cloud-based ecosystems, for full integration with a user's care plan.