Integrated Pressurizing and Pressure Regulating Valve for Aircraft Fuel Systems

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Solution Overview

Problem

Aircraft fuel supply systems require two separate pressure regulating devices, a pressurizing valve and a pressure regulating valve, which increase part count, cost, and weight, and are not compact enough for efficient deployment.

Innovation Solution

A unitary pressurizing and pressure regulating valve with a sleeve and a piston that moves between pressurizing and pressure limiting positions to maintain fuel pressure above a minimum and below a maximum threshold, respectively, reducing the need for separate devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two separate pressure regulating devices (pressurizing valve and pressure regulating valve) are used, then fuel pressure can be maintained within predetermined limits, but part count, cost, weight, and system envelope increase

Engineering Contradiction:
Improvefuel pressure controlVSAvoidpart count
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines two separate pressure regulating devices (pressurizing valve and pressure regulating valve) into a single integrated valve assembly. The valve body contains both a pressurizing valve mechanism with first inlet/outlet ports and a pressure regulating valve mechanism with second inlet/outlet ports, allowing both functions to be performed by one component instead of two separate devices

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single valve assembly performs multiple functions: it acts as both a pressurizing valve to maintain minimum fuel pressure upstream and a pressure regulating valve to maintain maximum fuel pressure downstream. The valve body and piston mechanism are designed to handle both pressurizing and pressure regulating operations simultaneously, reducing the need for multiple specialized components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If two separate pressure regulating devices are used, then fuel pressure can be maintained within predetermined limits, but cost and weight increase

Engineering Contradiction:
Improvefuel pressure controlVSAvoidvalve assembly weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent combines two separate pressure regulating devices (pressurizing valve and pressure regulating valve) into a single integrated valve assembly. The valve body contains both a pressurizing valve mechanism with first inlet/outlet ports and a pressure regulating valve mechanism with second inlet/outlet ports, allowing both functions to be performed by one component instead of two separate devices

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single valve assembly performs multiple functions: it acts as both a pressurizing valve to maintain minimum fuel pressure upstream and a pressure regulating valve to maintain maximum fuel pressure downstream. The valve body and piston mechanism are designed to handle both pressurizing and pressure regulating operations simultaneously, reducing the need for multiple specialized components

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If two separate pressure regulating devices are used, then fuel pressure can be maintained within predetermined limits, but system envelope increases

Engineering Contradiction:
Improvefuel pressure controlVSAvoidsystem envelope
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent combines two separate pressure regulating devices (pressurizing valve and pressure regulating valve) into a single integrated valve assembly. The valve body contains both a pressurizing valve mechanism with first inlet/outlet ports and a pressure regulating valve mechanism with second inlet/outlet ports, allowing both functions to be performed by one component instead of two separate devices

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single valve assembly performs multiple functions: it acts as both a pressurizing valve to maintain minimum fuel pressure upstream and a pressure regulating valve to maintain maximum fuel pressure downstream. The valve body and piston mechanism are designed to handle both pressurizing and pressure regulating operations simultaneously, reducing the need for multiple specialized components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact and efficient valve that maintains fuel pressure within predetermined limits, reducing system complexity and weight while ensuring efficient operation of aircraft engines and servomechanisms.

Implementation Method 1

a piston (16) slidably disposed in the sleeve (14) and configured to move between: (i) a pressurizing position wherein the piston (16) impedes fluid flow through the first flow passage (18, 24, 30), and (ii) a pressure limiting position wherein the piston (16) impedes fluid flow through the second flow passage (20, 26, 32)

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS8256445B2Pressurizing and pressure regulating valve and fuel supply system employing the same
Publication Date: 2012.09.04 HONEYWELL INTERNATIONAL INC
  • US8256445B2 patent drawing
  • US8256445B2 patent drawing
  • US8256445B2 patent drawing

AI summary

A pressurizing and pressure regulating valve is provided. In one embodiment, the pressurizing and pressure regulating valve includes a sleeve, a first flow passage formed through the sleeve, a second flow passage formed through the sleeve, and a piston slidably disposed in the sleeve. The piston is configured to move between: (i) a pressurizing position wherein the piston impedes fluid flow through the first flow passage, and (ii) a pressure limiting position wherein the piston impedes fluid flow through the second flow passage. A sensing chamber is fluidly coupled to the first flow passage and configured to receive pressurized fluid therefrom. The piston is configured to move from the pressurizing position to the pressure limiting position when the pressure within the sensing chamber exceeds a predetermined minimum pressure.