Integrated GFCI AFCI Fault Detection Device

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrical systems require separate installations of GFCI and AFCI devices, which can be inconvenient for users.

Innovation Solution

An integrated electrical fault detection and interruption device that combines GFCI and AFCI functions, featuring modules for ground fault and arc fault detection, a drive module for disconnecting power, and a fault signal transfer module for testing functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate GFCI and AFCI devices are installed, then comprehensive electrical protection (ground fault and arc fault) is achieved, but installation complexity and device quantity increase

Engineering Contradiction:
Improveelectrical protection coverageVSAvoidnumber of devices
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines GFCI and AFCI detection functions into a single integrated device. The device includes a GFCI detection module that monitors leakage current and an AFCI detection module that monitors arc signals, both integrated within one housing and controlled by a common microcontroller. This merging eliminates the need for separate GFCI and AFCI devices while maintaining comprehensive electrical protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated device performs multiple functions simultaneously: it detects ground faults through leakage current monitoring, detects arc faults through arc signal monitoring, and provides unified control for both protection mechanisms. The single device serves as both a GFCI device and an AFCI device, reducing the total number of components needed in the electrical system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate GFCI and AFCI devices are installed, then comprehensive electrical protection is achieved, but installation convenience decreases

Engineering Contradiction:
Improveelectrical protection coverageVSAvoidinstallation convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

By integrating GFCI and AFCI functions into a single device, the patent simplifies the installation process. Instead of installing and configuring multiple separate devices, electricians only need to install one integrated unit that provides both ground fault and arc fault protection, significantly improving installation convenience.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If integrated GFCI and AFCI device is used, then installation convenience and device quantity are reduced, but testing complexity may increase

Engineering Contradiction:
Improveinstallation convenienceVSAvoidtesting complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The integrated device is divided into distinct functional modules: a GFCI detection module for ground fault detection, an AFCI detection module for arc fault detection, and a control module for unified management. This segmentation allows each module to be tested independently through separate test buttons, simplifying the testing process despite the integrated nature of the device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device includes built-in test buttons that generate predetermined test signals for each detection module before actual use. The GFCI test button generates a test leakage current signal, and the AFCI test button generates a test arc signal, allowing users to verify functionality without requiring external testing equipment or complex procedures.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12306270B2Electrical fault detection and interruption device and related electrical connectors and electrical appliances
Publication Date: 2025.05.20 LI CHENGLI
  • US12306270B2 patent drawing
  • US12306270B2 patent drawing
  • US12306270B2 patent drawing

AI summary

An electrical fault detection and interruption device includes a switch module coupled between input and output ends of current carrying lines, a GFCI (ground fault circuit interrupter) fault detection module for generating a ground fault signal when detecting a leakage current on the current carrying lines, an AFCI (arc fault circuit interrupter) fault detection module for generating an arc fault signal when detecting harmful arcs on the current carrying lines, a drive module for driving the switch module to disconnect the electrical connection between the input and output ends in response to the ground fault signal and/or arc fault signal, a fault signal transfer module for generate a simulated leakage current signal in response to the arc fault signal, and a monitoring module for generating a harmful arc signal to test whether the electrical fault detection and interruption device is functioning normally.