Golf Club Packaging With Integrated Dividers to Reduce Plastic

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Solution Overview

Problem

Current packaging for iron-type golf clubs requires each club to be placed in a plastic bag to prevent damage, which increases plastic usage and may not provide optimal protection.

Innovation Solution

A corrugated cardboard box with integrated separator panels that securely hold iron-type golf clubs without the need for plastic bags, utilizing divider inserts to maintain club positioning and protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If each golf club is placed in a plastic bag to prevent damage, then protection for the clubs is provided, but plastic usage increases

Engineering Contradiction:
Improveprotection for clubsVSAvoidplastic usage
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent removes the plastic bag component from the packaging system entirely, extracting the harmful element while retaining the protective function through alternative means (cardboard box with integrated dividers and cushioning materials).

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces reusable plastic bags with disposable cardboard packaging that is designed to be discarded after use. The cardboard box with integrated dividers provides sufficient protection without requiring the clubs to be re-packaged, eliminating the need for repeated plastic bag usage.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If plastic bags are used for each club, then individual protection is achieved, but packaging complexity increases

Engineering Contradiction:
Improveindividual club protectionVSAvoidpackaging complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the protective function previously achieved through separate plastic bags into a single integrated cardboard box system. The box incorporates built-in dividers and cushioning materials that work together as one unified packaging structure, eliminating the need for multiple separate plastic bag components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cardboard box serves multiple functions simultaneously: it provides structural containment, includes integrated dividers for club separation, incorporates cushioning materials for protection, and offers stacking capability. This multi-functional design replaces the need for separate plastic bags while achieving individual club protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12428215B1Packaging for golf clubs
Publication Date: 2025.09.30 TOPGOLF CALLAWAY BRANDS CORP
  • US12428215B1 patent drawing
  • US12428215B1 patent drawing
  • US12428215B1 patent drawing

AI summary

A packaging box for golf clubs is disclosed herein. The box comprises a body comprising a plurality of walls defining an elongated hollow interior, and divider inserts. The divider inserts allow for iron-type golf clubs to be packaged without the need for a full length plastic bag.