Integrated Grounding Electrode in Concrete Light Pole Base

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing earth grounding systems for outdoor structures like light poles face challenges due to inconsistent and incorrect installation by onsite contractors, leading to insufficient impedance paths to ground, especially in poor soil conditions, which can result in property damage during electrical events like lightning strikes.

Innovation Solution

An integrated earth grounding system where conductive electrodes are wound around or embedded within pre-cast concrete bases and light poles, with access panels allowing for easy connection and termination, ensuring a low impedance path to ground without relying solely on onsite installation, thereby reducing errors and increasing consistency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If earth ground electrodes are installed by onsite contractors per NEC code, then grounding compliance is achieved, but installation consistency and correctness are compromised due to human error

Engineering Contradiction:
Improvegrounding system reliabilityVSAvoidinstallation precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The grounding system is designed to be self-installing through the concrete foundation without requiring contractor intervention for electrode placement. The integrated electrode automatically achieves proper positioning and connection during concrete pouring, eliminating human error in installation while maintaining NEC compliance.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The grounding electrode is merged with the concrete foundation structure itself, creating an integrated system where the foundation and grounding electrode become a single unified component. This eliminates the separate installation step and ensures consistent, correct installation every time.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If additional earth ground electrodes are added to decrease impedance in poor soil conditions, then grounding performance improves, but system complexity and installation requirements increase

Engineering Contradiction:
Improvegrounding system performanceVSAvoidgrounding system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of adding more electrodes vertically or horizontally in poor soil conditions, the solution transitions to using the concrete foundation's lateral surface area in contact with soil. This dimensional approach utilizes the foundation's extended contact area with the ground to achieve low impedance without adding additional electrode components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The concrete foundation serves multiple functions: structural support and simultaneous earth grounding. This multi-functionality eliminates the need for separate grounding electrodes in many cases, reducing system complexity while maintaining effective grounding performance across various soil conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If Ufer ground method is used with structural steel electrode in concrete foundation, then impedance is decreased through increased surface area, but reliance on contractor installation correctness remains

Engineering Contradiction:
Improvegrounding system effectivenessVSAvoidinstallation consistency
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The grounding electrode is pre-installed and integrated into the concrete foundation during manufacturing or installation, eliminating the need for contractor intervention. The system automatically achieves proper positioning, orientation, and soil contact during the concrete pouring process, ensuring consistent results without relying on installer expertise.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces onsite installation errors, achieves lower impedance, and ensures a consistent low impedance path to ground, even in challenging soil conditions, by increasing the surface area of contact with soil through concrete backfill, thus enhancing the reliability of the grounding system.

Implementation Method 1

When concrete base 10 is placed to depth in the ground, concrete backfill 40 completely surrounds earth ground electrode 30, increasing the surface area in contact with the soil thereby decreasing the impedance of the earth ground connection

Methodology Applied
Scientific EffectElectrical Conductivity: Conduction (electrical)

Data Source

PatentUS8742254B2Apparatus, method, and system for grounding support structures using an integrated grounding electrode
Publication Date: 2014.06.03 MUSCO CORP
  • US8742254B2 patent drawing
  • US8742254B2 patent drawing
  • US8742254B2 patent drawing

AI summary

Disclosed herein are apparatus, methods, and systems for grounding outdoor light poles, as well as other structures, which may be exposed to lightning or other adverse electrical effects and may require a low impedance path to ground. Inventive aspects include a combination of apparatus integral to the pole or other structure and installation considerations whereby the ease of installation, reduction of onsite installation error, and reduction of impedance may be tailored to each installation. An apparatus can include a pre-installed earth grounding electrode at the lower end of the pole or structure to be inserted into the earth. A method can include installing an earth grounding electrode to/on/in a lower end of a pole or structure prior to insertion into the earth.