Integrated Half-Bridge Semiconductor Packaging for Parasitic Inductance Reduction

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Solution Overview

Problem

Existing semiconductor power supply systems face challenges in minimizing switching loss and parasitic effects due to parasitic inductance and impedance, which affect the safety and efficiency of power conversion.

Innovation Solution

A semiconductor packaging structure and power device design that integrates upper and lower tubes of the bridge arm switch inside the chip, eliminating the need for external connections and minimizing the size of the power switches, thereby reducing the impact of parasitic inductance and resistance, and allows the power electrode and ground terminal to be routed from the same side for easier capacitor placement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If switching speed is increased to decrease switching loss, then switching loss is reduced, but peak voltage increases due to parasitic inductance threatening element safety

Engineering Contradiction:
Improveswitching lossVSAvoidelement safety
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent merges the upper and lower tube power switches into a single integrated chip package, creating a half-bridge circuit module. This integration reduces the loop area between switches and minimizes parasitic inductance, allowing faster switching speeds without excessive voltage spikes that would threaten element safety.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent routes the power electrode and ground terminal from the same side of the chip, creating a planar layout that minimizes the vertical height of the current loop. This dimensional optimization reduces parasitic inductance and allows high-speed switching while maintaining element safety through reduced voltage overshoot.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If parasitic inductance and impedance are minimized by reducing loop size, then switching loss decreases, but device complexity increases due to integrated packaging requirements

Engineering Contradiction:
Improveswitching lossVSAvoidpackaging structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines multiple power switches (upper and lower tubes) into a single integrated chip package with shared terminals. This merging reduces the overall loop area and parasitic inductance, decreasing switching loss while the standardized half-bridge packaging maintains reasonable device complexity through modular design.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If power switches are miniaturized to reduce parasitic effects, then switching loss is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveswitching lossVSAvoidchip fabrication
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent integrates multiple power switches onto a single chip with shared power and ground terminals. This consolidation minimizes the loop area and parasitic inductance, reducing switching loss. The manufacturing precision challenges are addressed through standard semiconductor fabrication processes that routinely achieve the required dimensional tolerances for integrated power devices.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10347758B2Semiconductor packaging structure and semiconductor power device thereof
Publication Date: 2019.07.09 DELTA ELECTRONICS INC(CN)
  • US10347758B2 patent drawing
  • US10347758B2 patent drawing
  • US10347758B2 patent drawing

AI summary

A semiconductor packaging structure includes a chip, a first pin, a second pin, and a third pin. The chip includes a first surface, a second surface, a first power switch, and a second switch, and both the first power switch and the second switch include a first terminal and a second terminal. The second surface of the chip is opposite to the first surface of the chip. The first pin does not contact to the second pin. The first terminal of the first power switch of the chip is coupled to the first pin, and the second terminal of the first power switch of the chip is coupled to the third pin. The first terminal of the second power switch of the chip is coupled to the third pin, and the second terminal of the second power switch of the chip is coupled to the second pin.