Integrated Handpiece Plug With Unified Cooling and Signal Cable

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Solution Overview

Problem

Existing handpiece connections for radio frequency medical equipment are cumbersome due to multiple cables, which cause operator fatigue and difficulty in precise positioning during skin treatments.

Innovation Solution

An integrated handpiece plug with a unified cable that includes refrigerant, power, and control signal connections, featuring asymmetrical design and complementary coupling parts for easy attachment and removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple individual cables are provided for control signals, power, and refrigerant, then each function can be transmitted reliably, but the connection becomes cumbersome and the cable becomes heavy

Engineering Contradiction:
Improvefunction transmission reliabilityVSAvoidconnection ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines multiple separate cables (control signal cable, power cable, refrigerant cable) into a single integrated cable assembly. The connector housing integrates receptacles for all three cable types, and the coupling mechanism unifies the connection process. This merging reduces the number of separate connection operations from three to one, directly improving ease of operation while maintaining reliable transmission of all functions through the integrated structure.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the cable is provided in generous length for free positioning, then operational flexibility is improved, but the cable becomes heavy causing operator fatigue

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidcable weight
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

By merging control signal, power, and refrigerant transmissions into a single integrated cable, the patent reduces the total cable weight compared to three separate cables. The unified cable structure maintains generous length for positioning flexibility while eliminating the redundant weight of multiple separate cable assemblies, thereby reducing operator fatigue.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If thick sheath is provided for safety, then protection is improved, but the cable becomes heavy

Engineering Contradiction:
Improvesafety protectionVSAvoidcable weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent provides a single thick protective sheath around the integrated cable assembly rather than separate sheaths for three individual cables. This unified protective structure maintains safety and protection functions while reducing total weight by eliminating redundant protective layers. The integrated cable requires only one protective envelope, directly addressing the weight issue while preserving safety.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves usability by reducing weight and facilitating precise handpiece positioning, enhancing operator comfort during procedures.

Implementation Method 1

a refrigerant supply part (110) for supplying a gaseous refrigerant to the handpiece

Methodology Applied
Scientific EffectRefrigerant phase change and heat transfer: Phase Change

Implementation Method 2

a power connection part (120) for transmitting power to the handpiece

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

a control signal connection part (130) for transmitting a control signal for driving the handpiece

Methodology Applied
Scientific EffectElectrical signal transmission: Conduction (electrical)

Data Source

PatentUS20250281224A1Integrated handpiece plug
Publication Date: 2025.09.11 TENTECH INC
  • US20250281224A1 patent drawing
  • US20250281224A1 patent drawing
  • US20250281224A1 patent drawing

AI summary

A handpiece plug includes a refrigerant supply part for supplying a gaseous refrigerant to the handpiece, a power connection part that transmits power to the handpiece, a control signal connection part that transmits a control signal for driving the handpiece, and a corresponding coupling part mechanically correspondingly coupled to a coupling part formed in a handpiece connector so as to be fixed on a main machine, wherein the refrigerant supply part, the power connection part, the control signal connection part, and the corresponding coupling part are integrally formed.