Integrated Horn Speaker Duct Structure for Multi-Band Sound

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Solution Overview

Problem

Conventional horn speakers have a limited sound reproduction range and efficiency due to the separate installation of the horn and duct, which restricts the size and length of the horn, making it difficult to achieve multi-band sound reproduction and smooth sound diffusion.

Innovation Solution

The horn speaker enclosure is designed with a primary and secondary case, featuring integrally formed horn parts that guide sound waves through a seating groove and discharge outlet, allowing for expanded sound wave propagation and improved sound quality by maximizing sound transmission and minimizing diffusion and noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the horn is installed in a separate duct, then the horn structure can be simplified, but the length and size of the horn are limited, reducing speaker efficiency

Engineering Contradiction:
Improvehorn structureVSAvoidhorn length
Core Design Contradiction:
Device complexityVSLength of stationary object

Solution Approach 1:

The patent merges the horn and duct into a single integrated structure where the horn is formed as one piece with the duct, eliminating the need for separate components. This integration allows the horn to achieve greater effective length while maintaining compact overall dimensions, directly resolving the contradiction between structural simplicity and horn length limitations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The horn is nested within the duct structure, with the horn's flared section positioned inside the duct's internal volume. This nesting arrangement allows the horn to utilize the duct's internal space, effectively extending the horn's acoustic length without increasing the external footprint of the speaker assembly.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If the horn is installed in a separate duct, then assembly is easier, but multi-band sound reproduction is difficult to achieve

Engineering Contradiction:
ImproveassemblyVSAvoidsound reproduction range
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The integrated horn-duct structure is segmented into distinct functional zones: the horn section for high-frequency radiation, the duct section for mid-frequency guidance, and the enclosure section for low-frequency resonance. This segmentation within integration allows each zone to be optimized for its specific frequency range, enabling multi-band sound reproduction while maintaining manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The integrated horn-duct structure serves multiple functions simultaneously: it acts as both the horn for high-frequency projection and the duct for acoustic guidance, while also providing structural support and defining the enclosure volume. This multi-functionality enables the single structure to support multi-band sound reproduction across different frequency ranges.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the horn is installed in a separate duct, then the duct can be optimized for airflow, but sound diffusion towards the rear is not smooth

Engineering Contradiction:
Improvesound emission efficiencyVSAvoidsound diffusion
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The integrated horn-duct structure utilizes three-dimensional spatial arrangement to guide sound waves from the diaphragm through the horn's flared section and into the duct, creating smooth sound diffusion in multiple directions including rearward propagation. The curved transitions and optimized internal geometry enable efficient sound distribution across different spatial dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances sound quality and ambience by extending the sound reproduction band, reducing distortion, and simplifying the structure for reduced production costs and easier assembly, while allowing for compact installation in confined spaces.

Implementation Method 1

a speaker unit that generates a sound wave by converting an electric signal into a sound wave signal

Methodology Applied
Scientific EffectElectroacoustic conversion:

Implementation Method 2

the horn parts (110, 120) include a primary half section (110a) of the horn part (110) and a secondary half section (120a) of the horn part (120)

Methodology Applied
Scientific EffectAcoustic wave propagation: Sound

Implementation Method 3

extends the sound reproduction band, reducing distortion

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Data Source

PatentEP3407617B1Horn speaker
Publication Date: 2020.01.22 SUNG JU SOUND CORP
  • EP3407617B1 patent drawingFigure 1
  • EP3407617B1 patent drawingFigure 2
  • EP3407617B1 patent drawingFigure 3

AI summary

A horn speaker improves ambience and sound quality by minimizing the transmission of sound diffusion and noise while maximizing the transmission of source sound generated by a speaker unit. The sound emitted by the speaker unit is collected in a seating groove and discharged through a discharge outlet of the horn speaker by integrally forming a plurality of horns in primary and secondary cases of the horn speaker enclosure. A simplified structure reduces the size of the horn speaker and difficulty associated with its assembly. The reproduction band of sound can be extended by forming a horn in a duct structure and adding sound pressure by combining it with sound emitted from the resonance of the duct in forward and backward directions. The amplitude of the resonance point is reduced in the same band and consequently advantageously reduces distortion of the sound.