Integrated Inductor Resistor Capacitor in DrMOS Package

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Solution Overview

Problem

Conventional power semiconductor packages with driver metal-oxide-silicon transistors (DrMOS) have an external inductor, which increases size and reduces electrical efficiency, and does not optimize dynamic performance and thermal dissipation.

Innovation Solution

Integration of an inductor, capacitor, and resistor within the DrMOS package, along with a lead frame and bonding wires, to create a compact power semiconductor package with improved thermal dissipation and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If an external inductor is used in conventional DrMOS packages, then the inductor can be separately optimized, but the package size increases and electrical efficiency decreases

Engineering Contradiction:
Improveelectrical efficiencyVSAvoidpackage size
Core Design Contradiction:
Loss of energyVSVolume of stationary object

Solution Approach 1:

The patent combines the inductor, capacitor, and resistor into a single integrated assembly that is disposed within the DrMOS package. This merging of previously separate components eliminates the need for external inductors, thereby reducing package size and improving electrical efficiency by minimizing parasitic inductance in interconnections.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inductor assembly is positioned in a three-dimensional space above the FETs and bonding wires, utilizing vertical space rather than horizontal expansion. This dimensional arrangement allows the inductor to be integrated without increasing the package footprint, effectively reducing the overall package volume while maintaining functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If an external inductor is used, then component layout is simplified, but thermal dissipation and dynamic performance are not optimized

Engineering Contradiction:
Improvethermal dissipationVSAvoidcomponent integration
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

By merging the inductor, capacitor, and resistor into a single integrated assembly positioned above the FETs, the patent creates a compact structure that improves thermal dissipation. The integrated design allows for optimized thermal pathways and reduced thermal resistance, while the increased device complexity is offset by the performance benefits in thermal management and dynamic response.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11309233B2Power semiconductor package having integrated inductor, resistor and capacitor
Publication Date: 2022.04.19 ALPHA & OMEGA SEMICONDUCTOR (CAYMAN) LTD
  • US11309233B2 patent drawing
  • US11309233B2 patent drawing
  • US11309233B2 patent drawing

AI summary

A power semiconductor package comprises a lead frame, a low side field-effect transistor (FET), a high side FET, a capacitor, a resistor, an inductor assembly, a first plurality of bonding wires, and a molding encapsulation. In one example, an entirety of the inductor assembly is disposed at a position higher than an entirety of the low side FET, higher than an entirety of the high side FET, and higher than an entirety of the first plurality of bonding wires. In another example, a bottom surface of the low side FET and a bottom surface of the inductor assembly are co-planar.