Integrated Insulation Fault Locator for Unearthed Networks

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Solution Overview

Problem

Existing insulation fault locating devices for unearthed power supply networks are complex and require a qualified electrician for precise localization, as they often lack direct connection to faulty consumer sockets, leading to inefficient fault detection and manual troubleshooting.

Innovation Solution

An integrated insulation fault locator with a single measuring channel, comprising a current measuring device and an evaluation device, which can be installed as an add-on part or adapter directly on the consumer supply line, allowing direct detection and signaling of insulation faults, enabling non-expert personnel to identify faults without manual localization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional insulation fault locating devices are used, then fault detection capability is provided, but device complexity increases and requires qualified electricians for operation

Engineering Contradiction:
Improvefault detection capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the current measuring device and evaluation device into a single integrated structural unit that can be directly installed on consumer sockets. This merging eliminates the need for separate permanently installed troubleshooting devices in control cabinets and portable fault finding systems, thereby reducing overall system complexity while maintaining fault detection capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces an adapter part as an intermediary component that can be installed directly on consumer supply lines. This adapter serves as a bridge between the existing power distribution system and the fault detection functionality, enabling direct localization at the socket level without requiring complex permanent installations or specialized portable equipment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If permanently installed troubleshooting devices are used, then fault detection is provided, but direct connection to consumer sockets is lacking

Engineering Contradiction:
Improvefault location informationVSAvoiddirect socket connection
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent divides the fault detection system into distributed segments, with individual measuring units that can be installed on each consumer socket. This segmentation enables direct connection to specific sockets and provides precise fault location information at the consumer level, rather than only at the central control cabinet level.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extends the fault detection capability from the central control cabinet dimension to the distributed socket dimension. By enabling installation directly on consumer sockets, the system adds a new spatial dimension for fault detection, allowing direct connection and immediate localization at the point of consumption.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If manual insulation fault finding is performed, then precise localization is achieved, but time consumption increases

Engineering Contradiction:
Improvefault localization precisionVSAvoidtroubleshooting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent enables the system to perform self-diagnosis by automatically detecting and localizing insulation faults at the socket level. The integrated measuring and evaluation devices automatically identify faulty consumers without requiring manual intervention or systematic disconnection of consumers, thereby achieving precise localization while eliminating time-consuming manual troubleshooting procedures.

Inventive Principle:
Principle #25Self-service

4Reliability

If qualified electricians are required for fault finding, then accurate detection is ensured, but operational simplicity is reduced

Engineering Contradiction:
Improvedetection accuracyVSAvoidoperational simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements self-service functionality where the integrated devices automatically perform measurement, evaluation, and fault identification. This automation eliminates the need for qualified electricians to manually operate complex troubleshooting systems, while the automated evaluation algorithms ensure accurate detection comparable to expert-level analysis.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates efficient and simplified insulation fault detection, eliminating the need for manual systems and allowing non-experts to locate faults, thereby enhancing operational reliability and safety in electrical systems.

Implementation Method 1

The test current signal flowing over a possible insulation fault is detected by the current measuring device

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2574939B1Isolation fault detection device and device for insulation fault localisation in an unearthed power supply network
Publication Date: 2023.10.25 BENDER SA
  • EP2574939B1 patent drawingFigure 1
  • EP2574939B1 patent drawingFigure 2

AI summary

The insulation fault detection device (2) has a channel, a current measuring device (20) and an evaluation device (24). The current measuring device and the evaluation device are formed as integrated structural unit in the form of an attachment or an adapter portion. A testing device is provided for generating a test current. The current measuring device is provided with a shunt resistor (26) and a signal current transducer (28) for measuring the load current.