Integrated LED Driver in Linear Lighting Channels

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Solution Overview

Problem

Traditional small form factor linear lighting fixtures with remote power supply drivers face performance losses due to long wires, increased installation complexity, and compatibility issues with building codes, particularly in existing constructions where access and maintenance are difficult, and they are not versatile for various architectural installations.

Innovation Solution

The design integrates the LED driver directly into the small form factor channel housing, allowing for flexible installation directions and shapes, reduced wire length, and easier access for maintenance, while accommodating future upgrades and using advanced optics to blend point sources into uniform lighting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If remote driver compartment is used in small form factor fixtures, then driver access and maintenance are easier, but wire length increases causing power loss and installation complexity

Engineering Contradiction:
Improvedriver access and maintenanceVSAvoidpower loss
Core Design Contradiction:
Ease of repairVSLoss of energy

Solution Approach 1:

The patent combines the driver compartment with the fixture housing into an integrated unit. The driver is mounted within the fixture body rather than in a separate remote location, eliminating long wire runs while maintaining accessibility through serviceable access points on the fixture exterior.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of repair

If remote driver compartment is used, then driver maintenance is easier, but installation complexity and labor cost increase

Engineering Contradiction:
Improvedriver maintenanceVSAvoidinstallation complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The driver compartment is merged with the fixture housing, eliminating the need for separate remote mounting and complex wire routing through structural members. The integrated design reduces installation steps while maintaining driver accessibility for maintenance.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If integral driver compartment is used, then wire length is reduced, but driver access and maintenance require cutting structural members

Engineering Contradiction:
Improvepower lossVSAvoiddriver access and maintenance
Core Design Contradiction:
Loss of energyVSEase of repair

Solution Approach 1:

The driver compartment is integrated into the fixture housing with built-in access mechanisms that do not require cutting structural members. Service access is provided through removable panels or access points designed into the fixture exterior, maintaining both short wire runs and easy driver maintenance.

Inventive Principle:
Principle #5Merging (Combining)

4Volume of moving object

If shallow recessed fixtures are used, then clearance space is reduced, but access to replace light engine is limited

Engineering Contradiction:
Improveclearance spaceVSAvoidlight engine replacement access
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The fixture is segmented into modular components with independent access points. The light engine and driver are accessible through separate service openings on the fixture exterior, allowing maintenance of internal components without requiring deep recesses or disassembly of the fixture structure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9551469B2Linear lighting systems, manufacturing and methods to configure the same
Publication Date: 2017.01.24 GRIGORE VALERICA
  • US9551469B2 patent drawing
  • US9551469B2 patent drawing
  • US9551469B2 patent drawing

AI summary

Linear lighting fixtures intended to be incorporated into thin architectural surfaces, interconnected and configurable as a continuous run with potential to follow the direction of adjacent planar surface in three dimensional spaces while maintaining the structural integrity of the supporting framework within the scope of the majority of building code specifications.