Integrated MALDI-TOF MS System for Automated Biomarker Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

MALDI-TOF MS systems face issues with poor reproducibility and high cost, particularly in clinical environments, due to manual sample preparation and measurement sensitivity, leading to challenges in disease diagnosis and point-of-care testing.

Innovation Solution

An integrated disease diagnosis system that combines a sample preparation unit and a MALDI-TOF MS unit, with automated sample processing and data calibration to enhance reproducibility and usability, and modular design for reduced maintenance and cost, including a diagnosis software unit for pattern comparison and disease identification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual sample preparation is used in MALDI-TOF MS, then ease of operation is improved, but measurement precision deteriorates due to poor reproducibility and uncontrolled external influences

Engineering Contradiction:
Improveease of operationVSAvoidmeasurement precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces manual mechanical sample preparation operations with an automated liquid handling system that uses robotic arms and pre-filled cartridges to perform sample extraction, mixing, and spotting. This substitution eliminates human intervention variability while maintaining operational simplicity, directly resolving the contradiction between ease of operation and measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system employs pre-filled cartridges containing matrix solutions and reagents that automatically dispense and mix samples without requiring manual preparation steps. The automated liquid handling system performs all sample processing tasks autonomously, allowing the system to serve itself and eliminating the reproducibility issues associated with manual operations.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If MALDI-TOF MS system is designed for high sensitivity analysis, then measurement precision is improved, but device complexity increases leading to high cost and maintenance burden

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the MALDI-TOF MS system into modular components: a standalone automated liquid handling system with pre-filled cartridges, a sample processing unit, and the mass spectrometer itself. This segmentation allows the high-precision measurement capability to be maintained while reducing overall system complexity and maintenance burden, as each module can be independently serviced or replaced.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses disposable pre-filled cartridges containing matrix solutions and reagents, eliminating the need for complex storage and handling of multiple reagent bottles. This approach maintains measurement precision while significantly reducing device complexity and maintenance requirements, as the cartridges are single-use and eliminate contamination risks.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If automated sample preparation is implemented, then measurement precision is improved through better reproducibility, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The automated sample preparation system is implemented as a separate modular unit with pre-filled cartridges, rather than integrating all functions into the main mass spectrometer. This segmentation improves measurement precision through automated reproducible handling while keeping the overall device complexity manageable by allowing independent optimization and maintenance of each module.

Inventive Principle:
Principle #1Segmentation

4Productivity

If system components are integrated into one unit, then productivity is improved through automated processing, but device complexity increases

Engineering Contradiction:
ImproveproductivityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the automated liquid handling system, sample processing unit, and MALDI-TOF MS into an integrated platform that performs complete sample preparation and analysis automatically. This merging improves productivity by eliminating manual transfer steps and enabling unattended operation, while the modular architecture within the integration keeps device complexity manageable through standardized interfaces and independent module optimization.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves the accuracy and reproducibility of biomarker analysis, reducing Relative Standard Deviation (RSD) and making MALDI-TOF MS more suitable for clinical and point-of-care applications by automating sample preparation and calibrating data, achieving higher classification accuracy for diseases like cancer.

Implementation Method 1

a laser pulse is fired at the mixture. The matrix absorbs the laser energy and the molecules of the mixture are ionized

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 2

The matrix absorbs the laser energy and the molecules of the mixture are ionized

Methodology Applied
Scientific EffectPhotoionisation: Photoionisation

Implementation Method 3

The ionized molecules are then accelerated through a part of a vacuum tube by an electrical field

Methodology Applied
Scientific EffectElectrical field acceleration: Electric Field

Implementation Method 4

Time-of-flight is measured to produce the mass-to-charge ratio (m/z)

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Data Source

PatentUS11348776B2Integrated disease diagnostic system using matrix-assisted laser desorption/ionization time-of-flight mass spectrometer
Publication Date: 2022.05.31 ASTA
  • US11348776B2 patent drawing
  • US11348776B2 patent drawing
  • US11348776B2 patent drawing

AI summary

A disease diagnostic system where a sample preparation unit and/or a matrix-assisted laser desorption/ionization time-of-flight mass spectrometer (MALDI-TOF MS) data generation unit may be integrated in one system or a set of a system to improve the user-friendliness of the system. The system may include a sample preparation unit with processing modules and/or a handler to move samples in an autonomous manner to enhance reproducibility of measurement data and/or user-friendliness. A different set of processing modules may be selected for a particular disease type (e.g. such as cancer) to be diagnosed. The system may be used to identify biomaterials such as bacteria, virus, and fungi from body fluids like blood, urine, and saliva and other cells.