Integrated Methanogenic Aerobic Single Sludge Wastewater Treatment

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Solution Overview

Problem

Current wastewater treatment methods require separate biomass cultures and multiple inoculations with specialized sludges for anaerobic and aerobic treatments, leading to increased costs and complexity due to the belief that methanogens are strictly anaerobic and nitrifiers are strictly aerobic, which limits efficiency and effectiveness.

Innovation Solution

The implementation of an integrated methanogenic aerobic single sludge (IMASS) system that uses a single sludge comprising fermenting, methanogenic, heterotrophic, denitrifying, and nitrifying bacteria across all treatment zones, eliminating the need for separate sludges and allowing for efficient anaerobic, anoxic, and aerobic treatments in a single process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate biomass cultures and specialized sludges are used for anaerobic and aerobic treatments, then treatment effectiveness is improved, but system complexity and operational costs increase

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines separate anaerobic and aerobic treatment processes into a single integrated reactor system where both methanogenic and nitrifying bacteria coexist in the same biomass culture. This merging eliminates the need for separate sludge cultures, multiple inoculations, and separate treatment zones, thereby reducing system complexity while maintaining treatment effectiveness through the synergistic interaction of different bacterial populations within the unified system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single sludge biomass in the integrated system performs multiple functions simultaneously: it carries out both anaerobic methanogenesis and aerobic nitrification processes. This multi-functionality is achieved by cultivating a universal biomass that contains diverse microbial populations capable of operating under varying redox conditions within the same reactor, eliminating the need for specialized sludges for different treatment stages.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple specialized sludges are used for different treatment zones, then anaerobic and aerobic treatment objectives are achieved, but operational costs and process complexity increase

Engineering Contradiction:
Improvetreatment objective achievementVSAvoidoperational simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent merges the requirement for multiple specialized sludge inoculations into a single inoculation event using one integrated sludge culture that contains both methanogenic and nitrifying bacteria. This simplifies operational procedures by eliminating the complexity of sourcing, maintaining, and inoculating multiple separate sludge cultures, while still achieving both anaerobic and aerobic treatment objectives through the diverse microbial population in the single sludge.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If separate treatment processes are used for methanogenic and nitrifying bacteria, then each bacterial group thrives, but system complexity and space requirements increase

Engineering Contradiction:
Improvebacterial growth optimizationVSAvoidreactor volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent merges separate anaerobic and aerobic reactors into a single integrated reactor volume where both methanogenic and nitrifying bacteria coexist and function simultaneously. This consolidation reduces the total reactor volume required compared to having separate dedicated reactors for each bacterial group, while maintaining optimal conditions for both bacterial populations through spatial and temporal management of redox zones within the unified reactor.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The IMASS system achieves greater energy efficiency, reduced nutrient requirements, lower sludge production, and cost savings by integrating treatment processes, enabling effective wastewater treatment without the need for multiple specialized sludges, while maintaining the benefits of anaerobic treatment such as methane generation and reduced sludge production.

Implementation Method 1

organic acids are converted to methane and carbon dioxide gases, which can provide a collateral energy recovery source

Methodology Applied
Scientific EffectMethanogenesis: Anaerobic Digestion

Implementation Method 2

oxidation of nitrogenous matter

Methodology Applied
Scientific EffectNitrification: Oxidation

Implementation Method 3

removal of nutrients (phosphate, ammonia-nitrogen, nitrite-nitrogen, and nitrate-nitrogen)

Methodology Applied
Scientific EffectDenitrification: Reduction

Data Source

PatentUS10934195B1Integrated methanogenic aerobic single sludge method and system
Publication Date: 2021.03.02 BROWN & CALDWELL
  • US10934195B1 patent drawing
  • US10934195B1 patent drawing
  • US10934195B1 patent drawing

AI summary

A wastewater treatment method and system based on inoculating a bioreactor at startup with an integrated methanogenic aerobic single sludge with no additional inoculations thereafter to achieve anaerobic, aerobic, and/or anoxic treatment of industrial or municipal wastewater.