Integrated Micro Macro LED Device for Optical Communication

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Solution Overview

Problem

Micro LED arrays used in optical communication systems have a low active area fill factor, resulting in low light intensity, making them unsuitable for general illumination purposes.

Innovation Solution

An integrated LED device comprising micro LEDs and macro LEDs formed on the same semiconductor substrate, where micro LEDs emit modulated light for communication and macro LEDs provide illumination, with a notch filter on the macro LEDs to block interfering wavelengths and an epoxy or color conversion layer for enhanced light generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If micro LED arrays are used for optical communication, then modulation rate is improved, but light intensity deteriorates

Engineering Contradiction:
Improvemodulation rateVSAvoidlight intensity
Core Design Contradiction:
SpeedVSIllumination intensity

Solution Approach 1:

The LED device is segmented into two distinct functional components: micro LEDs dedicated to optical communication and macro LEDs dedicated to illumination. This segmentation allows each component to be optimized for its specific function without compromise, resolving the contradiction between high modulation rate and sufficient light intensity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The integrated LED device achieves multi-functionality by combining communication and illumination capabilities in a single device. The micro LEDs provide communication functionality with high modulation rates while the macro LEDs provide illumination functionality with sufficient light intensity, allowing the device to perform both functions simultaneously

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If micro LED arrays are used for communication, then communication capability is improved, but illumination suitability deteriorates

Engineering Contradiction:
Improvecommunication capabilityVSAvoidillumination suitability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The device segments communication and illumination functions into separate LED components with different size characteristics. Micro LEDs with small dimensions are optimized for communication reliability, while macro LEDs with large dimensions are optimized for illumination versatility, allowing the system to excel at both functions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The integrated device achieves universality by combining two functionally distinct LED types in one package. The micro LEDs ensure reliable communication performance while the macro LEDs provide suitable illumination performance, making the device adaptable to both communication and illumination applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Illumination intensity

If macro LEDs are added for illumination, then light intensity is improved, but interference with communication signal deteriorates

Engineering Contradiction:
Improvelight intensityVSAvoidsignal interference
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The harmful interference component is extracted and removed through the notch filter, which specifically targets and blocks the wavelength range emitted by macro LEDs. This extraction approach allows the macro LEDs to provide illumination without their harmful interference effect affecting the communication signal

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The notch filter acts as an intermediary element between the macro LEDs and the communication channel. It selectively blocks the illumination wavelengths from interfering with the communication signal while allowing the communication wavelengths to pass through unaffected, mediating the interaction between illumination and communication functions

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances light intensity for illumination while maintaining communication capabilities, improving the Signal-to-Noise Ratio (SNR) and enabling multi-channel data transmission through orthogonal frequency division multiplexing.

Implementation Method 1

the LED device includes a notch filter on the macro LED for blocking a band of light with wavelength corresponding to the modulated light

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 2

Each of the micro LEDs and the macro LED may be surrounded by a color conversion layer in either directly or in a remote location. This may consist of phosphors, QDs or an alternative material for white light generation

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS10498452B1Integrated light emitting diode device for optical communication systems
Publication Date: 2019.12.03 META PLATFORMS TECHNOLOGIES LLC
  • US10498452B1 patent drawing
  • US10498452B1 patent drawing
  • US10498452B1 patent drawing

AI summary

A light emitting diode (LED) device includes micro LEDs and one or more macro LEDs formed on the same semiconductor substrate. Each micro LED emits modulated light to perform communication with another device. Each macro LED emits light to illuminate an environment surrounding the LED device and the size of the macro LED is relatively larger than the micro LED. The LED device may further include a notch filter to filter light generated by the macro LEDs so that the light from the macro LEDs do not interfere with communication performed by the micro LEDs.