Integrated Mode Transformers Using Segmented Taper Materials

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The difference in mode size between waveguides on optical devices and external optical components, such as optical fibers, leads to optical loss and fabrication challenges when using tapers to match the mode sizes, complicating the fabrication process and affecting device performance.

Innovation Solution

An optical device with a waveguide and a taper, where the taper and waveguide are optically aligned, using different materials with varying indices of refraction to guide light signals, allowing for efficient signal transfer through a butt-coupled arrangement that minimizes optical loss and simplifies the fabrication process by enabling the use of deposition techniques instead of expensive epitaxial growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a taper is added to the waveguide to match mode sizes between waveguide and optical fiber, then optical loss is reduced, but fabrication complexity increases

Engineering Contradiction:
Improveoptical lossVSAvoidfabrication complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The device is segmented into distinct functional regions: a waveguide region with waveguide material and a taper region with taper material. This segmentation allows each region to be optimized independently for its specific function while simplifying the overall fabrication process by avoiding the need to fabricate a complex tapered waveguide structure in a single continuous material.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The taper structure acts as an intermediary component between the waveguide and the optical fiber. It serves as a transition element that transforms the optical mode from the waveguide mode to the fiber mode, eliminating the need for complex tapered waveguide fabrication while still achieving mode matching.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If vertical and horizontal tapers are used to match mode sizes, then optical loss is minimized, but fabrication difficulty increases significantly

Engineering Contradiction:
Improveoptical lossVSAvoidfabrication ease
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The fabrication process is segmented into separate steps: first forming the waveguide structure, then separately forming the taper structure with different materials. This avoids the need for complex simultaneous vertical and horizontal taper fabrication in a single material system, significantly easing manufacturing while maintaining optical performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the material parameter between the waveguide and taper regions. By using different materials with different refractive indices, the invention achieves mode transformation through material property changes rather than relying solely on geometric tapering, simplifying the fabrication process.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If different materials with different indices of refraction are used in the taper and waveguide, then fabrication options are expanded, but optical loss may increase at the interface

Engineering Contradiction:
Improvefabrication optionsVSAvoidoptical loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

Different material properties are assigned to different local regions: the waveguide region uses waveguide material optimized for guiding, while the taper region uses taper material optimized for mode transformation. This local differentiation allows each region to perform its specific function efficiently while managing interface losses through proper design.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The device uses a composite structure with two different materials: waveguide material and taper material. This composite approach combines the advantages of each material in its respective region, allowing the waveguide material to provide low-loss guiding while the taper material facilitates mode transformation, overall reducing optical loss despite the material interface.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves an acceptable level of optical loss while expanding fabrication options, allowing for the use of various materials and techniques, resulting in a more efficient and cost-effective method for signal transfer between optical devices without compromising device performance.

Implementation Method 1

The taper is configured to guide the light signals through a taper material and the waveguide is configured to guide the light signals through a waveguide medium. The taper material and the waveguide medium are different materials and/or have different indices of refraction.

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10330864B2Construction of integrated mode transformers
Publication Date: 2019.06.25 MELLANOX TECHNOLOGIES INC
  • US10330864B2 patent drawing
  • US10330864B2 patent drawing
  • US10330864B2 patent drawing

AI summary

An optical device includes a waveguide on a base and a taper on the base. The waveguide and the taper are optically aligned such that the taper and the waveguide exchange light signals during operation of the device. The taper is configured to guide the light signals through a taper material and the waveguide is configured to guide the light signals through a waveguide medium. The taper material and the waveguide medium are different materials and/or have different indices of refraction.