Mounting bracket system for solar panels and solar panel comprising the same

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Solution Overview

Problem

Traditional solar panel installation methods require extensive modifications to roofs, are aesthetically unappealing, and lack adequate security against winds and snow loads, increasing complexity and cost.

Innovation Solution

A mounting bracket system comprising a sealing profile and a fixing profile that integrates weatherproofing, structural support, and attachment components into specialized profiles, reducing material usage and simplifying installation by securely attaching solar panels to surfaces without separate roofing materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional mounting brackets and clamps are used to secure solar panels, then the solar panels can be attached to the roof, but the aesthetic appearance deteriorates and material usage increases

Engineering Contradiction:
Improveattachment securityVSAvoidaesthetic appearance
Core Design Contradiction:
StrengthVSShape

Solution Approach 1:

The mounting bracket is integrated directly into the solar panel assembly, merging the attachment function with the panel structure. This eliminates separate visible clamps and brackets, improving aesthetics while maintaining secure attachment through the integrated mounting system

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The solar panel serves multiple functions: generating electricity, providing its own mounting structure, and creating a cohesive aesthetic appearance. The integrated bracket system allows the panel to function as both a power-generating component and a mounting component

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Strength

If separate mounting frameworks are installed before solar panels, then adequate structural support is provided, but device complexity and installation time increase

Engineering Contradiction:
Improvestructural supportVSAvoidinstallation complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The mounting bracket is combined with the solar panel into a single integrated unit, eliminating the need for separate mounting frameworks. This reduces device complexity from multiple components to a unified assembly while maintaining structural support

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mounting bracket is pre-integrated into the solar panel during manufacturing, so the structural support is already in place before installation. This eliminates the need for separate mounting framework installation steps on-site

Inventive Principle:
Principle #10Preliminary action

3Reliability

If traditional mounting methods with multiple components are used, then solar panels can be secured, but material requirements and installation costs increase

Engineering Contradiction:
Improvepanel securityVSAvoidmaterial requirements
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

Multiple functions (panel support, mounting, and attachment) are merged into a single integrated bracket system, reducing the quantity of separate materials needed while maintaining reliable panel security

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated mounting bracket performs multiple functions simultaneously: providing structural support, enabling attachment to the roof, and securing the panel. This multi-functionality reduces overall material requirements compared to traditional separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12119780B1Mounting bracket system for solar panels and solar panel comprising the same
Publication Date: 2024.10.15 SOLARISLATE INC
  • US12119780B1 patent drawing
  • US12119780B1 patent drawing
  • US12119780B1 patent drawing

AI summary

A mounting bracket system for solar panels, includes a sealing profile configured to be attached to side of solar panel, wherein a cross-section of the sealing profile includes a sealing profile base having first end and second end, upper part having third end and fourth end, and first dividing wall having first side and second side; and fixing profile arranged to accommodate corner of solar panel, wherein the cross-section of the fixing profile includes a U-shaped upper part having bottom part, first arm and second arm, reinforcement wall connected to second arm, second dividing wall connected to second arm, and fixing profile base having fifth end and sixth end, wherein gap is formed between reinforcement wall, second dividing wall and fixing profile base.