Integrated MPPT Optimizer Circuit for Maximum Power Extraction

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Solution Overview

Problem

Existing power generation systems face inefficiencies due to complex solutions, low integration, and high costs, particularly in maximum power point tracking (MPPT) systems, which result in power loss and mismatched assembly operations.

Innovation Solution

A power generation device and system utilizing an optimizer with an integrated maximum power tracking circuit, drive control circuit, and switches, which directly processes analog signals to regulate duty ratios for maximum power tracking without analog-digital conversion, enhancing integration and reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a prior art maximum power tracking system uses a microprocessor-based controller with ADC, multiplexers, and voltage regulators, then measurement precision and control capability are improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improvepower measurement precisionVSAvoidcontroller complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the microprocessor-based electronic control system with a purely mechanical maximum power tracking apparatus. The system uses mechanical components including a current transformer with primary and secondary windings, a moving coil meter, and mechanical switches controlled by the meter's needle position. This mechanical substitution eliminates microprocessors, ADCs, and complex electronics while achieving the same power measurement and tracking function through electromagnetic induction and mechanical feedback mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If the power generation system uses fixed resistance loading, then device complexity is reduced, but adaptability to varying environmental conditions and maximum power tracking capability deteriorates

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidloading system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic loading system where the mechanical switch connects different resistance values to the battery based on the measured power level. The moving coil meter's needle position controls which of several resistors is connected, allowing the system to adapt to varying environmental conditions and maintain maximum power transfer. This dynamic adjustment mechanism provides environmental adaptability without requiring complex electronic control systems.

Inventive Principle:
Principle #15Dynamics

3Productivity

If the system implements continuous maximum power tracking with multiple measurement points, then power extraction efficiency is improved, but loss of time for measurements and system response increases

Engineering Contradiction:
Improvepower extraction efficiencyVSAvoidmeasurement time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent pre-configures multiple fixed resistance values that correspond to different power measurement ranges. The moving coil meter is calibrated to indicate the appropriate resistance selection directly, allowing rapid switching between pre-determined measurement points. This preliminary preparation of measurement points eliminates the need for continuous adjustment and reduces measurement time while maintaining efficient power extraction across varying conditions.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies circuitry, reduces costs, and improves power generation efficiency by enabling each assembly to operate at its maximum power point, facilitating rapid promotion and mass production.

Implementation Method 1

a current transformer (420) coupled to receive current from the power generation device (402)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a moving coil meter (422) coupled to receive current from the current transformer (420) and generate a needle deflection proportional to a power level

Methodology Applied
Scientific EffectElectromagnetic force on current-carrying conductor: Lorentz Force

Data Source

PatentEP3936967B1Power generation device and system capable of maximum power tracking
Publication Date: 2026.05.06 SILLUMIN SEMICON CO LTD
  • EP3936967B1 patent drawingFigure 1
  • EP3936967B1 patent drawingFigure 2
  • EP3936967B1 patent drawingFigure 3

AI summary

The present invention provides a power generation device and system capable of maximum power tracking. The device includes a power generation assembly and at least one optimizer, and the optimizer includes a maximum power tracking circuit, a drive control circuit, a first switch and a second switch arranged in a chip. The maximum power tracking circuit includes a voltage and current detection unit, a multiplier, and a maximum power tracking processing unit, wherein the multiplier is configured to multiply an assembly output voltage of the power generation assembly by an assembly output current of the power generation assembly to obtain an assembly output power of the power generation assembly; the maximum power tracking processing unit is configured to track and determine a current maximum power of the power generation assembly according to the assembly output power, determine the duty ratio signal according to the current maximum power, and send the duty ratio signal to the drive control circuit. The present invention has the advantages of simplifying the device, effectively lowering the cost, improving the power generation efficiency of the power generation assembly and can achieve a very high degree of integration.