Integrated Optoelectronic Sensor for Crosstalk-Free Multi-Parameter Detection

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Solution Overview

Problem

Existing multi-parameter sensors face challenges in integrating different functional components, leading to system complexity, signal crosstalk, and the need for complex decoupling algorithms, which impairs real-time monitoring and discrimination capabilities.

Innovation Solution

An integrated multi-parameter sensor utilizing optoelectronic integration, comprising a flexible optical waveguide and interdigitated electrode film, employs optical and electrical mechanisms to independently measure pressure, temperature, and proximity without signal crosstalk, featuring a compact architecture and simple fabrication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If discrete sensing units are integrated into a unified sensory system, then multi-parameter sensing capability is achieved, but system complexity increases and compactness is compromised

Engineering Contradiction:
Improvemulti-parameter sensing capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges pressure sensing, temperature sensing, and proximity sensing functions into a single integrated sensor structure. The optical waveguide simultaneously detects pressure through light intensity changes and temperature through wavelength shifts, while the interdigitated electrode detects proximity through capacitance changes. This consolidation eliminates the need for multiple separate sensors and complex integration circuits, directly reducing system complexity while maintaining multi-parameter sensing capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical waveguide serves multiple functions: it acts as both the pressure-sensitive element (through light intensity modulation) and the temperature-sensitive element (through wavelength shifting). The interdigitated electrode serves dual purposes as both the proximity sensor and the temperature compensation reference. This multi-functionality approach allows a single device to perform multiple sensing tasks without requiring separate dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multifunctional materials responsive to various stimuli are used, then integrated sensing is achieved, but cross-sensitivity creates signal crosstalk that impairs discrimination capability

Engineering Contradiction:
Improvemulti-parameter sensing capabilityVSAvoidsignal discrimination capability
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces purely electrical sensing mechanisms with an optical sensing mechanism for pressure and temperature detection. By using light intensity and wavelength as sensing parameters, the system achieves physical separation of sensing domains - optical signals for pressure/temperature and electrical signals for proximity. This substitution eliminates cross-sensitivity between pressure and temperature that plagues electrical-only sensing systems, as optical and electrical signals do not interfere with each other.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent segments the sensing functions into distinct physical components: an optical waveguide-based sensing unit for pressure and temperature, and an interdigitated electrode-based sensing unit for proximity. Each component is optimized for its specific function and operates independently. The optical waveguide handles pressure and temperature through separate optical parameters (intensity and wavelength), while the electrode handles proximity through capacitance. This segmentation prevents signal crosstalk by isolating different sensing mechanisms physically and signal-wise.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If complex algorithms are used to decouple stimulus signals, then signal separation is achieved, but real-time monitoring capability is impaired

Engineering Contradiction:
Improvesignal separation accuracyVSAvoidreal-time monitoring capability
Core Design Contradiction:
Measurement precisionVSSpeed

Solution Approach 1:

The patent extracts and eliminates the need for complex decoupling algorithms by designing the sensing system to inherently produce separated signals. By using distinct physical principles (optical intensity for pressure, optical wavelength for temperature, electrical capacitance for proximity), the raw signals are already separated before processing. This extraction of the decoupling requirement from the system architecture allows for direct, real-time reading of all three parameters without computational intervention, thus maintaining both precision and speed.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If multiple separate sensors are used to measure different parameters, then measurement capability is achieved, but system compactness is compromised

Engineering Contradiction:
Improvemulti-parameter measurement capabilityVSAvoidsystem compactness
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent embeds multiple sensing functions within a compact nested structure. The interdigitated electrode is integrated directly onto the surface of the optical waveguide, creating a nested arrangement where the electrical sensing element is contained within the optical sensing assembly. This nesting allows all three sensing functions (pressure, temperature, proximity) to occupy the same spatial footprint, achieving maximum compactness while maintaining full multi-parameter measurement capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor achieves simultaneous, interference-free detection of pressure, temperature, and proximity without the need for complex system integration or decoupling algorithms, ensuring high sensitivity and compact size.

Implementation Method 1

pressure is measured by the flexible optical waveguide based on an optical mechanism

Methodology Applied
Scientific EffectOptical intensity modulation: Photoelasticity

Implementation Method 2

temperature is measured by the PEDOT:PSS temperature-sensitive material based on an electrical mechanism

Methodology Applied
Scientific EffectThermoresistive effect: Thermo-resistive Effect

Implementation Method 3

proximity of an object is measured by the interdigitated electrode

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12436031B2Integrated multi-parameter sensor based on optoelectronic integration and fabrication method thereof
Publication Date: 2025.10.07 ZHEJIANG LAB
  • US12436031B2 patent drawing
  • US12436031B2 patent drawing
  • US12436031B2 patent drawing

AI summary

The provided is an integrated multi-parameter (pressure, temperature, proximity) sensor based on optoelectronic integration and a fabrication method thereof. The sensor includes a flexible optical waveguide based on an optical mechanism and a flexible interdigitated electrode film based on an electrical mechanism and wound around the flexible optical waveguide, where the flexible optical waveguide is formed by inserting two optical fibers into a silicone tube, with the two optical fibers spaced apart from each other. The sensor achieves self-decoupled, crosstalk-free sensing of three parameters (pressure, temperature, proximity) through photoelectric-integrated multi-dimensional response signals. The sensor measures pressure via optical waveguide attenuation in the form of light intensity, measures temperature via the thermoresistive effect of the electrode in the form of resistance, and measures object proximity via the fringing electric field between the interdigitated electrodes in the form of capacitance.