Integrated Oscillation Circuit for Oil State Detection

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Solution Overview

Problem

Conventional oil state detection apparatuses have a complex configuration and high production costs due to the separate provision and electrical connection of detection coil heads and oscillation tuned circuits.

Innovation Solution

An oil state detection apparatus with a first oscillation circuit including a coil and a capacitor, where one of the components is immersed in oil, and both the oscillation circuit and detection device are arranged on the same circuit board, simplifying the configuration and eliminating the need for separate production and connection of components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the detection coil head and oscillation tuned circuit are separately provided, then the detection function is achieved, but the configuration becomes complicated and production cost increases

Engineering Contradiction:
Improvedetection functionVSAvoidsensor configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the oscillation circuit and detection device into a single integrated unit on one circuit board. The oscillation circuit includes a coil and capacitor that generate oscillations, while the detection device measures frequency changes caused by metal powder adsorption. This integration eliminates the need for separate production and electrical connection of distinct components, thereby simplifying the overall sensor configuration while maintaining the detection function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated circuit board serves multiple functions: it provides the oscillation generation capability through the coil and capacitor, performs detection through frequency measurement, and enables signal processing. By making the circuit board multi-functional, the patent reduces the number of separate components needed, thus simplifying the sensor configuration without compromising detection reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the detection coil head and oscillation tuned circuit are separately provided, then the detection function is achieved, but the number of assembly steps increases and production cost increases

Engineering Contradiction:
Improvedetection functionVSAvoidassembly steps
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The oscillation circuit components (coil, capacitor) and detection device are merged into a single integrated assembly on one circuit board. This eliminates the need for separate assembly steps for mounting and electrically connecting distinct detection coil heads and oscillation tuned circuits, thereby reducing the number of assembly steps and production cost while maintaining detection function reliability.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If separate production of detection coil head and oscillation tuned circuit is performed, then component specialization is achieved, but the number of parts increases and cost increases

Engineering Contradiction:
Improvecomponent functionVSAvoidnumber of parts
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent merges multiple functional components (oscillation circuit with coil and capacitor, detection device) into a single integrated unit on one circuit board. This reduces the total number of separate parts from multiple discrete components to a unified assembly, thereby decreasing the quantity of parts and associated production cost while maintaining the specialized functions needed for reliable detection.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the apparatus, reduces production costs, and allows for effective detection of the amount of degradation substances in oil by detecting changes in oscillatory frequency, thereby improving resolution and reducing size.

Implementation Method 1

a first oscillation circuit including a first coil and a first capacitor, and a first detection device that detects the oscillatory frequency of the first oscillation circuit. One of the first coil or the first capacitor is immersed in oil

Methodology Applied
Scientific EffectOscillation frequency detection: Resonance

Data Source

PatentUS20240255488A1Oil state detection apparatus
Publication Date: 2024.08.01 NIPPON PILLAR PACKING CO LTD
  • US20240255488A1 patent drawing
  • US20240255488A1 patent drawing
  • US20240255488A1 patent drawing

AI summary

To simplify the configuration of an oil state detection apparatus. The oil state detection apparatus 100 includes an oscillation circuit having a coil 1 and a capacitor 2 and a detection device configured to detect the oscillatory frequency of the oscillation circuit and having an oscillator 3 and a PLL circuit 4. One of the coil 1 or the capacitor 2 is immersed in oil OL. The oscillation circuit and the detection device are arranged on the same circuit board 20.