Integrated PCA-GPU Ground Support Equipment to Reduce Tarmac Space

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Solution Overview

Problem

Existing ground support equipment for aircraft, such as preconditioned air (PCA) and ground power units (GPUs), are bulky, require separate power sources, and are not optimized for different aircraft types, leading to inefficiencies and increased space requirements.

Innovation Solution

A combined ground support equipment integrating a PCA unit and GPU, with a single input stage for power and a compact design that includes a transformer and inverter circuit, optimized for narrow body aircraft, reducing size and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If separate PCA unit and GPU are used, then each unit can be optimized for its specific function, but the overall space requirement increases and installation becomes more complex

Engineering Contradiction:
Improvefunctional optimizationVSAvoidspace requirement
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent combines the PCA unit and GPU into a single integrated ground support equipment unit. The housing contains both the air conditioning components and the power conversion components (rectifier, inverter, transformer) in a unified structure, eliminating the need for separate equipment placements and reducing overall space requirements on the tarmac.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated unit serves multiple functions simultaneously: it provides conditioned air to the aircraft cabin through the PCA system while also providing electrical power through the GPU system. The single equipment unit performs what previously required two separate pieces of equipment, optimizing space and simplifying installation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate PCA unit and GPU are used, then each unit operates independently, but the installation process becomes more complex requiring separate power panels and cables

Engineering Contradiction:
Improveindependent operationVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the power input systems of both the PCA unit and GPU into a single common power input stage. This unified power input receives power through a single cable connection and distributes it to both the air conditioning system and the inverter system, eliminating the need for separate power panels and multiple cable connections at the terminal building.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If GPU is designed for worst-case scenario with maximum power, then it can serve wide body aircraft, but the size and cost of the GPU increases significantly

Engineering Contradiction:
Improveaircraft type compatibilityVSAvoidGPU size
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The patent employs a controllable inverter system that can dynamically adjust its power output characteristics. The inverter can operate at different power levels depending on the specific aircraft requirements, allowing the system to scale from narrow-body to wide-body aircraft power needs without requiring a permanently oversized GPU design.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The inverter system can change its operating parameters including output power level, voltage, and frequency to match different aircraft requirements. This parameter adjustability allows a single GPU design to serve multiple aircraft types with different power requirements, eliminating the need for worst-case scenario sizing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated equipment reduces space requirements, simplifies installation, and optimizes power and air conditioning for different aircraft types, while maintaining flexibility and efficiency.

Implementation Method 1

the GPU comprises an inverter circuit for transforming the DC voltage to a pre-determined output AC voltage for powering the aircraft

Methodology Applied
Scientific EffectElectrical Energy Transformation:

Implementation Method 2

the input stage comprises a transformer configured to transform an AC voltage power source to a pre-determined voltage level

Methodology Applied
Scientific EffectElectrical Energy Transformation:

Data Source

PatentUS20250242944A1A ground support equipment
Publication Date: 2025.07.31 ILLINOIS TOOL WORKS INC
  • US20250242944A1 patent drawing
  • US20250242944A1 patent drawing
  • US20250242944A1 patent drawing

AI summary

The present disclosure provides a ground support equipment for servicing an aircraft on the ground. The ground support equipment comprises a pre-conditioned air. PCA, unit configured to provide pre-conditioned air to an aircraft on the ground. The ground support equipment also comprises a ground power unit. GPU, configured to provide power to the aircraft on the ground. The ground support equipment also comprises an input stage connectable to a power source and configured to provide a DC voltage. The input stage is operatively connected to the PCA unit and the GPU, and the GPU comprises an inverter circuit for transforming the DC voltage to a pre-determined output AC voltage for powering the aircraft.