Integrated PCDU with Radiator for Datacenter Cooling Response

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Solution Overview

Problem

Datacenter cooling systems face challenges in responding effectively to sudden changes in heat requirements due to varying computing loads, with existing architectures often having delayed responses and lacking compatibility between power and cooling distribution units, leading to inefficiencies and potential overheating issues.

Innovation Solution

A radiator-assisted intelligent and integrated power and coolant distribution unit (PCDU) that integrates power and cooling controls, enabling a local cooling loop with an overhead cooling unit (OCU) to provide immediate responses to changing cooling demands, using a radiator to assist in cooling and manage both power and coolant distribution efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a traditional separate power distribution unit and coolant distribution unit architecture is used, then device complexity is reduced and ease of manufacture is improved, but the response time to changing cooling demands increases and compatibility between power and cooling distribution units deteriorates

Engineering Contradiction:
Improveresponse time to changing cooling demandsVSAvoidarchitecture complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent combines the power distribution unit and coolant distribution unit into a single integrated PCDU that manages both power and cooling functions. This integration enables synchronized control of power and cooling resources, allowing the system to respond immediately to changing cooling demands without the delays inherent in separate unit architectures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated PCDU serves multiple functions simultaneously - it distributes power to computing devices, manages coolant flow, monitors system conditions, and coordinates thermal management. This multi-functional design eliminates the need for separate specialized units while improving response time through unified control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a traditional separate power distribution unit and coolant distribution unit architecture is used, then ease of manufacture is improved, but compatibility between power and cooling distribution units deteriorates

Engineering Contradiction:
Improvecompatibility between power and cooling distribution unitsVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By merging power and cooling distribution functions into a single PCDU, the patent ensures inherent compatibility between power and cooling management. The unified control logic within the PCDU can coordinate these functions seamlessly, eliminating compatibility issues that arise when separate units must interface with each other.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If a radiator-assisted integrated PCDU with local cooling loop is implemented, then response time to changing cooling demands is reduced, but device complexity increases

Engineering Contradiction:
Improvecooling management efficiencyVSAvoidPCDU architecture complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The integrated PCDU with radiator implements preliminary cooling actions by maintaining a local cooling loop that can immediately respond to thermal demands. The system proactively manages cooling resources before overheating occurs, improving productivity through preemptive thermal management.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The radiator acts as an intermediary component within the PCDU, facilitating heat transfer from the coolant to the ambient environment. This intermediary mechanism enables efficient thermal management while integrating seamlessly into the unified PCDU architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If an integrated PCDU is implemented, then coordination between power and cooling resources is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecoordination between power and cooling resourcesVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The integration of power and cooling distribution functions into a single PCDU ensures reliable coordination between these resources through unified control logic. The system can dynamically adjust power and cooling allocation based on real-time conditions, improving reliability while the modular design facilitates manufacturing.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables timely and efficient management of cooling requirements, reducing the risk of overheating and improving datacenter operations by integrating power and cooling controls within a single entity, allowing for preemptive actions based on inferred power and cooling needs.

Implementation Method 1

a radiator-assisted power and coolant distribution unit (PCDU) with a cooling loop to a server tray

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

The area external to the datacenter may include a cooling tower or other external heat exchanger that receives heated coolant from the datacenter and that disperses the heat by forced air or other means to the environment

Methodology Applied
Scientific EffectForced air cooling: Forced Convection

Data Source

PatentUS11997830B2Intelligent radiator-assisted power and coolant distribution unit for datacenter cooling systems
Publication Date: 2024.05.28 NVIDIA CORP
  • US11997830B2 patent drawing
  • US11997830B2 patent drawing
  • US11997830B2 patent drawing

AI summary

Systems and methods for cooling a datacenter are disclosed. In at least one embodiment, an integrated power and coolant distribution unit (PCDU) is provided to determine a change in a power state or a coolant state of at least one server and to enable a coolant response from an overhead cooling unit (OCU) to dissipate heat from secondary coolant of a secondary cooling loop.