Integrated Power Converter with Parallel Linear Regulator

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Solution Overview

Problem

Existing switched inductor DC-DC power converters face inefficiencies due to parasitic inductance and resistance between the power converter and the load, leading to voltage deviations during load current transients, which are not effectively addressed by traditional buck converters.

Innovation Solution

The implementation of a parallel linear voltage regulator with a feedback loop, where the linear regulator is integrated on the same chip as the power converter but has independent electrical coupling to the load, reduces parasitic inductance effects and provides high-frequency regulation by rapidly swinging the output potential and generating a large change in current through the parasitic inductance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a traditional buck converter is used to down-convert power, then power conversion efficiency is improved, but voltage deviations occur during load current transients due to parasitic inductance and resistance

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidvoltage stability during transients
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The power conversion system is segmented into two independent parallel paths: a switched inductor path for efficient power conversion and a separate linear regulator path for high-frequency transient response. This segmentation allows each path to specialize in different frequency ranges, resolving the contradiction between efficiency and transient stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between two regulation modes: the switched inductor converter handles low-frequency power conversion efficiently, while the linear regulator activates for high-frequency transient response. This dynamic allocation of functions optimizes both efficiency and voltage stability during transients.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the linear regulator is integrated on the same chip as the power converter, then device complexity is reduced, but parasitic inductance effects persist in the power delivery channel

Engineering Contradiction:
Improveintegration levelVSAvoidparasitic inductance effects
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The power delivery channel acts as an intermediary element that, despite having parasitic inductance, is utilized beneficially by the linear regulator. The linear regulator's independent coupling through this channel allows it to generate large current changes that counteract voltage drops, converting the harmful parasitic effect into a useful mechanism for transient response.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The parasitic inductance in the power delivery channel, which normally causes voltage drops during transients, is converted into a beneficial element. The linear regulator exploits this inductance by rapidly swinging the output potential to generate large current changes through the parasitic inductance, which actually helps regulate voltage during high-frequency transients.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If a parallel linear voltage regulator with independent electrical coupling is implemented, then high-frequency regulation is improved, but device complexity increases

Engineering Contradiction:
Improvehigh-frequency regulation capabilityVSAvoidregulator configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Two different voltage regulation technologies (switched inductor converter and linear regulator) are merged into a single parallel system. Each technology operates in its optimal frequency range, with the switched inductor handling low-frequency power conversion and the linear regulator handling high-frequency transients, achieving comprehensive regulation coverage.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The parallel configuration creates a universal power regulation system that can handle both efficient power conversion and high-frequency transient response. The system universally addresses multiple regulation requirements across different frequency ranges using a single integrated architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves a smaller output impedance at higher frequencies, enhancing power converter efficiency and reducing voltage drops caused by load current transients, resulting in a more efficient power delivery system.

Implementation Method 1

The storage may be in either magnetic field storage components (inductors, transformers) and/or electric field storage components (capacitors).

Methodology Applied
Scientific EffectMagnetic field storage: Magnetic Field

Implementation Method 2

When the switch is first closed, the current will begin to increase, and the inductor will produce an opposing voltage across its terminals in response to the changing current.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

reduces parasitic inductance effects and provides high-frequency regulation by rapidly swinging the output potential and generating a large change in current through the parasitic inductance

Methodology Applied
Scientific EffectParasitic inductance: Inductor

Data Source

PatentUS9847718B2Apparatus and methods for integrated power converter with high bandwidth
Publication Date: 2017.12.19 FERRIC INC
  • US9847718B2 patent drawing
  • US9847718B2 patent drawing
  • US9847718B2 patent drawing

AI summary

A DC-DC power converter includes a switched inductor power converter and a parallel linear voltage regulator. Two transistors are positioned in the switched inductor power converter to periodically set a bridge voltage thereby producing a square wave with a fixed frequency and variable duty cycle. An inductor and an output capacitor filter the bridge voltage so that only the average value of the bridge voltage is passed to the load. Parasitic impedance due to physical separation of the switched inductor power converter and the load is overcome by providing the parallel linear regulator with its own dedicated channel to the load.