Integrated PSE Controller for High Power Ethernet

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Solution Overview

Problem

Current Power Over Ethernet (PoE) connectors and controllers are limited to providing up to 15.4 watts of power, which is insufficient for newer devices such as high-power IP phones, access points, and video cameras, and lack integrated semi-automatic and standalone power management solutions.

Innovation Solution

The integration of a high-powered PSE connector with an integrated PSE controller within the RJ45 connector, capable of delivering up to 36 watts of power and supporting semi-automatic and standalone power management modes, including legacy device detection, using a master-slave configuration and opto-couplers for communication and isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If current PSE controllers are used to service power requirements as defined by IEEE 802.3af, then power delivery is limited to approximately 15.4 watts to the PD, but this is insufficient for newer high power devices such as IP phones, access points, and video cameras

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidcompatibility with high power devices
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The PSE controller is modified to support higher power delivery beyond the IEEE 802.3af standard's 15.4W limit. The controller detects power requirements of connected devices and dynamically adjusts power delivery parameters, enabling support for both standard PoE devices and high-power applications requiring up to 36W or more, thus changing the power delivery parameters to accommodate diverse device requirements

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the PSE controller is separate from the connector, then the connector can use standard RJ45 with magnetics, but the system lacks integrated semi-automatic and standalone power management solutions

Engineering Contradiction:
Improveconnector standardizationVSAvoidpower management architecture
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The PSE controller is integrated directly into the RJ45 connector assembly, merging the power management functionality with the physical connector. This integration enables semi-automatic and standalone power management modes, reducing the need for external controllers and simplifying the overall system architecture while maintaining standard RJ45 connectivity

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If power management is handled by external controllers or host processors, then power delivery can be managed, but the burden on host processors increases and system complexity increases

Engineering Contradiction:
Improvepower management controlVSAvoidsystem architecture
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The integrated PSE controller within the connector performs power management functions autonomously, detecting device power requirements and managing power delivery without requiring continuous host processor intervention. This self-service capability reduces the computational burden on host processors and simplifies system architecture by distributing power management intelligence to the edge

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient power management and delivery to high-power devices, reducing the burden on host processors and supporting a wider range of devices beyond the IEEE 802.3af standard, with enhanced reliability and reduced complexity in PCB layouts.

Implementation Method 1

using a master-slave configuration and opto-couplers for communication and isolation

Methodology Applied
Scientific EffectOpto-coupling: Electro-Optic Effects

Data Source

PatentUS8037324B2Power over ethernet connector with integrated power source equipment (PSE) controller supporting high power applications
Publication Date: 2011.10.11 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US8037324B2 patent drawing
  • US8037324B2 patent drawing
  • US8037324B2 patent drawing

AI summary

In a Power over Ethernet (POE) system, a power source equipment (PSE) device configured to deliver power to one or more powered devices (PDs) over a plurality of Ethernet transmission lines. The PSE interface includes a multi-port transmission line connector capable connecting to multiple Ethernet transmission lines, and a power source equipment (PSE) controller module integrated with the multi-port transmission line connector. The PSE controller module is capable of high power operation beyond that specifically by IEEE standard 802.3af™ for powered devices. More specifically, the PSE controller is configured to deliver over 15.4 Watts, and up to 36 Watts of power, to meet the needs of high powered devices such as IP Phones, and access points. Further, the PSE controllers can utilize, currently unused, class 4 of IEEE standard 802.3af™ to identify, initiate, and classify the high power operation. Or it could use multiple event physical layer classification and Data Link Layer Classification for this high power PD detection as described in the latest draft from ‘at’ task force from IEEE.