Integrated Lubricant Pump-Filter Layout for Fast Engine Oiling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing lubricant supply systems for single-track motor vehicles face challenges due to restricted installation spaces, leading to long distances between components, increased energy expenditure, and longer start times, which result in increased wear and environmental inefficiencies.

Innovation Solution

A lubricant supply system with a lubricant filter directly attached to the lubricant pump, or with a pump shaft continuation crossing the filter, or with two lubricant pumps driven by a common pump shaft, to minimize distances and reduce energy losses and lubricant volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the lubricant filter is positioned far from the lubricant pump due to restricted installation spaces, then the installation space is utilized, but the line distance increases causing increased energy expenditure and power losses

Engineering Contradiction:
Improveinstallation spaceVSAvoidpower loss
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent merges the lubricant filter with the lubricant pump by directly attaching the filter housing to the pump housing, creating an integrated assembly. This eliminates the need for separate mounting locations and long connecting lines, thereby reducing line distance and power losses while efficiently utilizing the limited installation space in single-track motor vehicles.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If the line distance between lubricant pump and lubricant filter is long, then installation flexibility is improved, but the required volume of lubricant increases leading to environmental deficiencies

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidlubricant volume
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

By integrating the lubricant filter directly onto the lubricant pump housing, the patent minimizes the volume of lubricant required in the line system. This merged design eliminates long line distances and reduces the overall lubricant inventory needed, addressing environmental concerns while maintaining installation flexibility through the compact integrated unit.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If the line distance is long, then component placement flexibility is improved, but the start time for lubricant supply increases causing increased wear

Engineering Contradiction:
Improvecomponent placement flexibilityVSAvoidstart time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The direct attachment of the lubricant filter to the lubricant pump creates the shortest possible line distance, enabling immediate lubricant supply upon engine start-up. This integrated design eliminates delays associated with long line distances while preserving component placement flexibility through the compact self-contained unit.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If multiple lubricant pumps are provided for different engine components, then lubrication coverage is improved, but the device complexity and installation space requirements increase

Engineering Contradiction:
Improvelubrication coverageVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent integrates multiple lubricant pumps within a single housing that also contains the lubricant filter. This merged design provides comprehensive lubrication coverage for different engine components while reducing system complexity compared to having separate pump assemblies. The integrated unit eliminates multiple mounting locations and simplifies the overall lubrication system architecture.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a more compact structure, reduced energy consumption, faster lubrication of engine components, decreased wear, and improved environmental and economic efficiency by minimizing line distances and lubricant volume.

Implementation Method 1

a lubricant pump, which is formed to convey a lubricant for lubricating engine components

Methodology Applied
Scientific EffectLubrication: Lubrication

Implementation Method 2

a lubricant filter, which is formed to filter the lubricant conveyed in the lubricant circuit

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS20250091677A1Lubricant supply system for a motor vehicle
Publication Date: 2025.03.20 KTM AG
  • US20250091677A1 patent drawing
  • US20250091677A1 patent drawing
  • US20250091677A1 patent drawing

AI summary

A lubricant supply system for a motor vehicle, in particular a single-track motor vehicle, includes a lubricant pump configured to convey a lubricant for lubricating engine components in a lubricant circuit of the motor vehicle, and optionally a lubricant filter configured to filter the lubricant conveyed in the lubricant circuit. The lubricant filter is directly attached to the lubricant pump, and/or an imaginary continuation of a pump shaft of the lubricant pump crosses the lubricant filter, and/or at least two lubricant pumps are provided, and the at least two lubricant pumps are driven by a common pump shaft.