Integrated RF Electrode with Built-in Temperature Sensor

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Solution Overview

Problem

Current RF electrode systems for pain relief and tissue modification lack integrated temperature sensors for accurate temperature monitoring, are complex with multiple separate components, and require additional guidance needles, leading to increased procedural complexity and risk of electrode movement during placement.

Innovation Solution

A unitized high-frequency electrode system with a rigid, insulated shaft and a built-in temperature sensor at the uninsulated electrode tip for close thermal contact, allowing for accurate temperature monitoring and self-supported penetration of skin and tissue near the spine, eliminating the need for separate guidance needles and reducing component complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate components (cannula, Tconnector, TC electrode) are used for RF electrode system, then each component can be optimized independently, but the device complexity increases and procedural time increases due to multiple connections

Engineering Contradiction:
Improvecomponent optimizationVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the cannula, Tconnector, and TC electrode into a single integrated unitized electrode system. The temperature sensor is built into the electrode tip, and the injection port is integrated into the cannula structure, eliminating the need for separate components and multiple connections during the procedure.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If separate components are connected during the procedure, then each component can be independently positioned, but the procedural time increases and the risk of electrode movement increases

Engineering Contradiction:
Improveindependent positioningVSAvoidprocedural time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The integrated design allows the entire electrode assembly to be positioned as a single unit, eliminating the time-consuming step of connecting multiple separate components after insertion. The unitized structure prevents movement that could occur during repeated connections and disconnections.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If separate components are used, then assembly flexibility is maintained, but the number of manipulations increases which can cause electrode movement and loss of accuracy

Engineering Contradiction:
Improveassembly flexibilityVSAvoidplacement accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The integrated electrode system eliminates multiple manipulation steps during assembly, reducing the risk of accidental electrode movement. The built-in temperature sensor ensures accurate placement by providing immediate temperature feedback once the electrode is positioned, without requiring additional connection steps that could displace the electrode.

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If built-in temperature sensor is integrated into the electrode tip, then temperature monitoring accuracy improves, but the manufacturing complexity increases

Engineering Contradiction:
Improvetemperature monitoring accuracyVSAvoidmanufacturing complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The temperature sensor is integrated directly into the electrode tip structure, allowing for close thermal contact with the tissue. This integration is achieved through manufacturing processes that embed the temperature sensor elements during electrode fabrication, balancing manufacturing complexity with the benefit of improved temperature monitoring accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables fast and accurate temperature monitoring, simplifies the procedure by reducing component complexity, and enhances the stability and accuracy of electrode placement, thereby improving the effectiveness of RF treatments for spinal nerves and ganglia.

Implementation Method 1

a built-in temperature sensor at the uninsulated electrode tip for close thermal contact, allowing for accurate temperature monitoring

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

heating of the target tissue by RF power dissipation of the RF signal output in the target tissue

Methodology Applied
Scientific EffectRF power dissipation: Joule Heating

Data Source

PatentUS7862563B1Integral high frequency electrode
Publication Date: 2011.01.04 BOSTON SCI NEUROMODULATION CORP
  • US7862563B1 patent drawing
  • US7862563B1 patent drawing
  • US7862563B1 patent drawing

AI summary

A method and apparatus for the application of an electrical signal to neural tissue and other target tissue in the living body.