Integrated RF Filter Layout for Wider Passband and High Rejection

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Solution Overview

Problem

RF front-end chips face challenges in broadening passband width and reducing size while maintaining high out-of-band rejection, due to the limited integration of resonance devices and passive components, which increases manufacturing costs and electrical transmission losses.

Innovation Solution

A filter device is designed with a substrate, resonance device, and passive device integrated in one die, where the resonance device includes a cavity, electrode layers, and a piezoelectric layer, connected through connectors, allowing for a compact and efficient configuration that reduces electrical transmission losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If resonance devices and passive components are electrically connected in separate dies, then manufacturing cost increases and space occupation increases, but integration complexity is reduced

Engineering Contradiction:
Improvemanufacturing costVSAvoidintegration complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent merges the resonance device and passive components into a single integrated die, eliminating the need for separate dies and electrical connections between them. This integration reduces manufacturing cost by eliminating additional packaging and inter-die connection processes, while the modular design within the die maintains manageable integration complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Loss of energy

If resonance devices and passive components are electrically connected in separate dies, then electrical transmission losses increase, but device reliability is simplified

Engineering Contradiction:
Improveelectrical transmission lossesVSAvoiddevice reliability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

By integrating the passive components directly onto the same die as the resonance device, the patent eliminates external electrical connections and associated transmission losses. The components are electrically connected through internal metallization layers, significantly reducing energy loss while enhancing reliability through a more robust integrated structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a planar two-dimensional layout to a three-dimensional vertical integration architecture. Passive components are stacked above or below the resonance device, connected through vertical vias and conductive layers. This dimensional change enables shorter electrical paths, reducing transmission losses while maintaining device reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If SAW or BAW resonators are used, then out-of-band rejection is improved, but passband width is limited

Engineering Contradiction:
Improveout-of-band rejectionVSAvoidpassband width
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs a composite filter structure that combines SAW/BAW resonator elements with additional filtering components in an integrated architecture. This composite design leverages the high out-of-band rejection characteristics of piezoelectric resonators while incorporating broadband matching networks and additional resonant elements to extend the effective passband width, achieving both high rejection and broad bandwidth.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent segments the filtering function into multiple independent resonant elements and passive components that are integrated on the same die. By using multiple resonators with different frequency characteristics and combining them through carefully designed coupling networks, the system achieves high out-of-band rejection at specific frequencies while maintaining a broader overall passband, thus resolving the bandwidth limitation of single resonator designs.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration broadens the passband width, achieves high out-of-band rejection, and reduces the size of the RF front-end chip, while minimizing electrical transmission losses, thereby enhancing filter performance.

Implementation Method 1

a first piezoelectric layer covers the first cavity, and the first cavity and the first piezoelectric layer are located on two sides of at least one part of the first electrode layer

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

at least one resonance device has a first side and a second side opposite to the first side, the substrate is located on the first side, and the passive device is located on the second side

Methodology Applied
Scientific EffectAcoustic wave resonance: Resonance

Data Source

PatentUS11646715B2Filter device, RF front-end device and wireless communication device
Publication Date: 2023.05.09 SHENZHEN SUNWAY COMM
  • US11646715B2 patent drawing
  • US11646715B2 patent drawing
  • US11646715B2 patent drawing

AI summary

The invention provides a filter device, an RF front-end device and a wireless communication device. The filter device comprises a substrate, at least one resonance device, a passive device and a connector, wherein the at least one resonance device has a first side and a second side opposite to the first side, the substrate is located on the first side, and the passive device is located on the second side. The at least one resonance device is connected to the passive device through the connector. The RF filter device formed by integrating the resonance device (such as an SAW resonance device or a BAW resonance device) and the passive device (such as an IPD) in one die can broaden the passband width, has a high out-of-band rejection, and occupies less space in an RF front-end chip.