Integrated Sealing Fastener for Vehicle Component Assembly

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Solution Overview

Problem

Existing fasteners for connecting vehicle components often require secondary forming processes for sealing, which complicates manufacturing and may not provide a reliable seal between components.

Innovation Solution

A fastener with an integrally formed sealing portion that includes a side wall and extension portion, allowing for a sealing connection without additional processing, and features a connection portion with inclined surfaces and retention arms for secure clamping and rotation, facilitating easy assembly and sealing between components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing fasteners use separate sealing components or secondary forming processes, then sealing function can be achieved, but manufacturing complexity increases and manufacturing time is extended

Engineering Contradiction:
Improvesealing functionVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the sealing function directly into the fastener body by integrating a sealing ring into the connection portion. This merging of functions eliminates the need for separate sealing components and secondary forming processes, thereby reducing manufacturing complexity while maintaining reliable sealing between vehicle components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sealing ring is pre-integrated into the fastener connection portion during manufacturing. This preliminary action ensures that the sealing function is already prepared and built-in before assembly, eliminating the need for additional sealing steps during the assembly process and reducing overall manufacturing time.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If existing fasteners require secondary forming processes for sealing, then sealing can be achieved, but manufacturing time is extended

Engineering Contradiction:
Improvesealing connectionVSAvoidmanufacturing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The sealing ring is pre-integrated into the fastener connection portion during manufacturing. This preliminary action ensures that the sealing function is already prepared and built-in before assembly, eliminating the need for additional sealing steps during the assembly process and reducing overall manufacturing time.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If fastener uses integrally formed sealing portion, then manufacturing process is simplified and time is reduced, but sealing reliability may be compromised

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidsealing reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent combines the sealing function directly into the fastener body by integrating a sealing ring into the connection portion. This merging of functions eliminates the need for separate sealing components and secondary forming processes, thereby reducing manufacturing complexity while maintaining reliable sealing between vehicle components.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250237255A1Fastener
Publication Date: 2025.07.24 ILLINOIS TOOL WORKS INC
  • US20250237255A1 patent drawing
  • US20250237255A1 patent drawing
  • US20250237255A1 patent drawing

AI summary

The present disclosure provides a fastener, including: a supporting disc, the supporting disc having a first side and a second side disposed opposite to each other; a connection portion connected to the first side of the supporting disc and extending in an axial direction of the supporting disc; and a sealing portion connected to a circumferential edge of the supporting disc, the sealing portion including a side wall and an extension portion, wherein the side wall extends from the circumferential edge of the supporting disc in a direction away from the connection portion, the extension portion is located on an outer side of the side wall and extends from a distal end of the side wall toward the supporting disc, and a receiving groove is formed between the extension portion and an outer surface of the side wall. The fastener in the present disclosure has a simple sealing structure.