Integrated Sensor Device for Weathering Chamber Monitoring

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Solution Overview

Problem

Current weathering and light fastness testing devices face challenges in accurately simulating natural weather conditions and controlling temperature-dependent aging processes of polymer materials, making it difficult to compare and control weathering runs effectively.

Innovation Solution

A sensor device with a compact housing integrating multiple sensors such as black standard, UV radiation, air temperature, and humidity sensors, which can be positioned to track and control environmental parameters within a weathering chamber or outdoor system, allowing for real-time data collection and active intervention in weathering conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple sensors are installed separately in the weathering chamber, then comprehensive environmental parameters can be measured, but the device complexity and space requirements increase

Engineering Contradiction:
Improveenvironmental parameter measurementVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple sensors (black standard sensor, UV radiation sensor, air temperature sensor, and humidity sensor) into a single integrated sensor device with a common housing. This merging approach allows comprehensive environmental parameter measurement while reducing the number of separate components, simplifying installation, and minimizing space requirements in the weathering chamber.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If a compact integrated sensor device is used, then device complexity is reduced, but sensor functionality and measurement capabilities must be maintained

Engineering Contradiction:
Improvesensor system complexityVSAvoidsensor functionality
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The integrated sensor device is designed to perform multiple measurement functions simultaneously through a single housing. The device incorporates a black standard sensor for temperature measurement, a UV radiation sensor for radiation intensity detection, an air temperature sensor, and a humidity sensor, all within one compact unit. This multi-functional design maintains comprehensive measurement capabilities while reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integrated sensor system enables precise monitoring and control of environmental factors, enhancing the accuracy and comparability of weathering tests by providing comprehensive data for temperature and radiation exposure, thus improving the assessment of material aging processes.

Implementation Method 1

a black standard sensor, with which a black standard temperature can be measured

Methodology Applied
Scientific EffectBlack body radiation absorption: Absorption (EM radiation)

Implementation Method 2

a UV radiation sensor, with which a radiation value can be measured

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP2982962B1Sensor device with several sensors for a weathering device
Publication Date: 2020.01.01 ATLAS MATERIAL TESTING TECH L L C
  • EP2982962B1 patent drawingFigure 1A~1B
  • EP2982962B1 patent drawingFigure 2
  • EP2982962B1 patent drawingFigure 3

AI summary

The sensor device (100) has a sensor housing (110) to which at least two sensors from a group comprising a black standard sensor (120), a UV radiation sensor (130), an air temperature sensor, and a humidity sensor are connected.