Abnormality Detection Using Integrated Spatial Filter Scores

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Machine learning algorithms for defect inspection in materials face challenges in determining the degree of abnormality without statistically meaningful threshold values, requiring adjustments of various parameters.

Innovation Solution

An information processing apparatus applies multiple spatial filters to an input image, calculates scores based on model groups with parameters representing target shapes, integrates these scores across filtered images, and determines abnormality using an integrated score.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple spatial filters are applied to determine abnormality, then measurement precision is improved, but device complexity increases due to multiple model groups and parameters

Engineering Contradiction:
Improveabnormality determination accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple filtered images and their corresponding scores into a single integrated score. This merging process consolidates the information from multiple spatial filters and model groups into one comprehensive abnormality determination metric, improving measurement precision while managing system complexity through integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated score serves as a universal metric that can determine abnormality across different spatial filters and model groups. This multi-functional approach allows a single scoring mechanism to handle various filtering operations and model comparisons, reducing the need for separate determination systems for each filter type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If parameter adjustment is required for abnormality determination, then adaptability is improved, but ease of operation deteriorates due to the need for manual parameter tuning

Engineering Contradiction:
Improveabnormality determination flexibilityVSAvoidparameter adjustment burden
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system performs self-adjustment by automatically determining appropriate threshold values for abnormality determination based on the integrated scores. Instead of requiring manual parameter tuning, the system adapts to different inspection scenarios through automated threshold selection, maintaining flexibility while eliminating the operational burden of parameter adjustment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent automatically changes threshold parameters based on the characteristics of the integrated scores from multiple filters. This dynamic parameter adjustment allows the system to adapt to different inspection conditions without manual intervention, maintaining versatility while improving ease of operation through automation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10685432B2Information processing apparatus configured to determine whether an abnormality is present based on an integrated score, information processing method and recording medium
Publication Date: 2020.06.16 RICOH CO LTD
  • US10685432B2 patent drawing
  • US10685432B2 patent drawing
  • US10685432B2 patent drawing

AI summary

An apparatus and a method are disclosed, each of which applies a plurality of different spatial filters to one input image to generate a plurality of filtered images; calculates, for each of a plurality of pixels included in each of the plurality of filtered image, a score indicating a value determined by a difference from a corresponding one of a plurality of model groups, using the plurality of model groups that respectively correspond to the plurality of filtered images and each including one or more models having a parameter representing a target shape; calculates an integrated score indicating a result of integrating the scores of the respective plurality of pixels corresponding to each other over the plurality of filtered images; and determines an abnormality based on the integrated score.