Integrated Circuit Board Spectrophotometer for Water Quality

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Solution Overview

Problem

Existing water quality measurement systems are labor-intensive, costly, and require frequent calibration, making it challenging to achieve accurate and precise measurements of parameters like pH and alkalinity.

Innovation Solution

A compact, low-cost system with sensors and a spectrophotometer integrated onto a circuit board for in situ measurements, including a microcontroller for data processing, reduces electrical noise and eliminates the need for frequent calibration by using a miniaturized design with fiber-optic light pipes and LEDs for accurate wavelength measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional water quality measurement systems are used, then measurement capability is provided, but system size, cost, and calibration frequency increase

Engineering Contradiction:
ImprovepH measurement accuracyVSAvoidsystem size
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates multiple measurement components (spectrophotometer, sensors, microcontroller) onto a single circuit board, combining previously separate systems into one compact unit. This merging achieves high measurement precision while reducing overall system size and complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent places the circuit board containing measurement components inside a submersible housing, creating a nested structure where the circuit board is housed within the protective enclosure. This nesting allows the system to be compact yet protected for in situ measurements.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If traditional water quality measurement systems are used, then measurement capability is provided, but calibration frequency and cost increase

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs self-calibration by measuring the absorption spectrum of a reference solution (such as water or buffer) and automatically adjusting its measurements. This self-service calibration eliminates the need for frequent manual calibration while maintaining high measurement accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent includes a reference measurement capability that establishes a baseline absorption spectrum before actual measurements. This preliminary action allows the system to compensate for drift and maintain accuracy without frequent external calibration.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If integrated circuit board design is used, then system compactness and cost reduction are achieved, but measurement precision may be compromised

Engineering Contradiction:
Improvesystem costVSAvoidmeasurement accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

By integrating the spectrophotometer, sensors, and microcontroller onto a single circuit board, the patent reduces manufacturing costs and system complexity while maintaining measurement precision through careful component selection and integration design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses a spectrophotometer to measure absorption at multiple wavelengths and applies mathematical algorithms to calculate pH, alkalinity, and other parameters. This parameter-based approach maintains high measurement accuracy while using compact, low-cost components on the circuit board.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves precise pH measurements within 0.001 of the actual value and accurate measurements within 0.002, with reduced noise and cost, and eliminates the need for frequent calibration, enhancing precision and accuracy compared to existing systems.

Implementation Method 1

A spectrophotometer may be located on the circuit board to measure the wavelength and intensity of light transmitted through the water being tested

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

uses a miniaturized design with fiber-optic light pipes and LEDs for accurate wavelength measurements

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Data Source

PatentUS10041923B1Spectrophotometric system for measuring water quality
Publication Date: 2018.08.07 SWIFT ENG INC
  • US10041923B1 patent drawing

AI summary

A system for measuring water quality parameters, such as pH, CO2, alkalinity, and so forth, includes sensors or other measuring components integrated onto a circuit board. The circuit board may be contained within a submersible, watertight housing. A spectrophotometer may be located on the circuit board to measure the wavelength and intensity of light transmitted through the water being tested. Sensors for measuring salinity, pressure, temperature, or other properties may also be included on or near the circuit board. A microcontroller for processing these measurements is located on the circuit board. System components used to direct and filter the water, such as certain pumps, filters, and so forth, may be included in the housing off of the circuit board. Integrating the sensors and other measuring components onto a circuit board allows for a compact, low-cost water-quality-measuring system that is capable of making very accurate and precise measurements.