Integrated Spinning Machine for Switchable Roller and Belt Modes
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Solution Overview
Problem
Existing spinning machines with single mode functions require separate machines for opposite roller spinning and abrasive tools, leading to inefficient utilization of production line space and increased costs due to idle equipment when only one process is needed.
Innovation Solution
An integrated spinning machine with a rotatable rotary table, cross carriages, and interchangeable components that allow for both spinning modes, including a rotary table, cross carriages, and adjustable rotation wheels, enabling seamless switching between opposite roller and belt grinder modes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If separate spinning machines are arranged for opposite roller spinning and abrasive tools, then both spinning modes can be supported, but production line site occupancy increases and equipment utilization rate decreases
Solution Approach 1:
The patent combines opposite roller spinning and abrasive tools spinning functions into a single integrated spinning machine. The machine body houses both an opposite roller spinning mechanism and an abrasive tools spinning mechanism, allowing both spinning modes to be performed on one machine rather than requiring separate machines, thereby reducing production line site occupancy while maintaining versatility
Solution Approach 2:
The integrated spinning machine is designed with multi-functionality to perform both opposite roller spinning and abrasive tools spinning operations. The machine includes interchangeable components and adjustable mechanisms that enable it to adapt to different spinning modes as needed, making a single machine capable of replacing multiple specialized machines
2Productivity
If only one process flow is needed for forming in a batch of products, then production requirements are met, but the spinning machine of the other process remains idle, reducing equipment utilization rate and increasing production line cost
Solution Approach 1:
The integrated spinning machine incorporates dynamic and adjustable components that allow it to switch between different spinning modes. The cross carriages can be repositioned, and the spinning mechanisms can be adjusted or interchanged based on the required process flow, enabling the machine to adapt to different production needs rather than remaining fixed in one configuration
Solution Approach 2:
The machine allows for parameter changes in its operational configuration to accommodate different spinning modes. By adjusting parameters such as the position of cross carriages, the type of spinning tool used, and the operational settings, the machine can transition between opposite roller spinning and abrasive tools spinning to match production requirements
3Adaptability or versatility
If multiple spinning machines are installed to cover all process demands, then production flexibility is improved, but equipment cost and maintenance cost increase
Solution Approach 1:
The integrated spinning machine is designed with multi-functionality to perform both opposite roller spinning and abrasive tools spinning operations. The machine includes interchangeable components and adjustable mechanisms that enable it to adapt to different spinning modes as needed, making a single machine capable of replacing multiple specialized machines
Solution Approach 2:
The patent combines opposite roller spinning and abrasive tools spinning functions into a single integrated spinning machine. The machine body houses both an opposite roller spinning mechanism and an abrasive tools spinning mechanism, allowing both spinning modes to be performed on one machine rather than requiring separate machines, thereby reducing production line site occupancy while maintaining versatility
Data Source
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AI summary
The present invention relates to the technical field of mechanical equipment, and is an integrated spinning machine. A rotary table, a first cross carriage and a second cross carriage are provided on a machine body. The rotary table is configured for supporting a workpiece. A clamp block is detachably provided on the rotary table or a mold is supported, an external rotation wheel is connected to the first cross carriage, an internal rotation wheel and/or a mold tail top are detachably connected to the second cross carriage, and the mold tail top can rotate relative to the second cross carriage; the clamp block is clamped at the bottom of the workpiece; the second cross carriage can drive the internal rotation wheel to extend into the interior of the workpiece; the internal rotation wheel abuts against the inner wall of the workpiece; the first cross carriage can drive the external rotation wheel to abut against the outer wall of the workpiece, and the external rotation wheel is provided opposite to the internal rotation wheel; or the mold sleeve abuts against the inside of the workpiece; the second cross carriage can drive the tail top of the mold to abut against the top of the mold; and the first cross carriage can drive the external rotary wheel to abut against the outer wall of the workpiece. The present invention can adjust either the opposite roller spinning mode or the belt grinder spinning mode at any time according to the line demand process.