Integrated Substrate Heat Conduction for Electronic Cooling

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Solution Overview

Problem

Current heat conduction solutions in electronic equipment are inefficient due to multiple interfaces between electric components and thermal substance circulation systems, leading to reduced cooling effectiveness and potential overheating.

Innovation Solution

A substrate with integrated heat conductive properties and connectors for the thermal substance circulation system, eliminating extra interfaces by being in direct contact with both the electric components and the circulation system, thereby facilitating efficient heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple interfaces are used between electric components and thermal substance circulation system, then connection flexibility is improved, but heat conduction efficiency deteriorates due to increased thermal resistance

Engineering Contradiction:
Improveconnection flexibilityVSAvoidheat conduction efficiency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent merges the substrate and heat dissipation structure into a single integrated component. The substrate directly contacts both the electric component and the thermal substance circulation system, eliminating intermediate interfaces. This integration reduces thermal resistance while maintaining connection flexibility through the unified design.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If multiple intermediate structures are used for heat transfer, then system adaptability is improved, but thermal resistance increases reducing cooling effectiveness

Engineering Contradiction:
Improvesystem adaptabilityVSAvoidthermal resistance
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The substrate serves as both the mounting platform for electric components and the heat dissipation structure. By combining these functions into one component, the patent eliminates intermediate heat transfer structures, thereby reducing thermal resistance and energy loss while maintaining system adaptability.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If direct contact between substrate and thermal substance circulation system is implemented, then heat conduction efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveheat conduction efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The integrated substrate design combines mounting and heat dissipation functions in a single component that can be manufactured as one piece. This approach improves heat conduction efficiency through direct contact while actually simplifying manufacturing by reducing the number of separate parts and assembly steps required.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a sophisticated and effective heat conduction method that enhances cooling efficiency by minimizing thermal resistance, allowing for better performance and reduced risk of overheating in electronic equipment.

Implementation Method 1

the substrate is heat conductive for transferring heat between the one or more electric components and the thermal substance of the circulation system

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11412637B2Apparatus for conducting heat
Publication Date: 2022.08.09 ABB (SCHWEIZ) AG
  • US11412637B2 patent drawing
  • US11412637B2 patent drawing
  • US11412637B2 patent drawing

AI summary

An apparatus for conducting heat, including a substrate for receiving one or more electric components and a thermal substance circulation system. The substrate includes a first interface for receiving a first part of the thermal substance circulation system and a second interface for receiving a second part of the thermal substance circulation system such that the substrate is, when in use, in contact with the thermal substance of the circulation system between the first and the second interface. The substrate is heat conductive for transferring heat between the one or more electric components and the thermal substance of the circulation system.