Integrated Swab-Vial Processing Device for Contamination Control

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Solution Overview

Problem

Conventional biological sample collection methods require multiple steps, increasing the risk of contamination and human error, and are not user-friendly, especially for individuals with disabilities or limited knowledge of clinical procedures.

Innovation Solution

A single-unit device integrating a swab, sample container, and use-and-throw cartridge with a one-step mechanism for sample collection, extraction, and processing, featuring a one-way linear retraction mechanism to prevent contamination and simplify handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple steps are used for sample collection and processing, then the sample can be collected and processed, but the number of steps increases the risk of contamination and human error

Engineering Contradiction:
Improvecontamination riskVSAvoidnumber of steps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the swab, sample container, and processing cartridge into a single integrated device. The swab is inserted directly into the container which is then sealed and placed into the processing cartridge, eliminating multiple handling steps and reducing contamination risk through a unified workflow.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The device is pre-assembled with all necessary components (swab, container, cartridge) in a predetermined configuration. The container is pre-sealed and pre-positioned within the cartridge, so that when the user inserts the swab and activates the device, all subsequent processing steps occur automatically without requiring additional manual intervention.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the swab is kept on any surface including tabletop, then the swab can be handled easily, but the chance of contamination increases

Engineering Contradiction:
Improveswab handlingVSAvoidcontamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The swab is nested within the sample container, which is itself nested within the processing cartridge. This nested configuration allows the swab to be handled as part of the integrated assembly rather than separately, eliminating the need to place it on surfaces and reducing contamination risk while maintaining ease of operation through a single unified handling action.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Device complexity

If separate components (swab and sample container) are used, then the device can be simplified, but the user must follow multiple steps precisely which complicates the process

Engineering Contradiction:
Improvecomponent structureVSAvoiduser instruction following
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

By merging the swab, sample container, and processing cartridge into a single integrated device, the patent eliminates the need for users to follow multiple precise instructions for assembling and handling separate components. The unified design allows users to perform a single insertion and activation action, significantly simplifying the operational process.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If air drying or freezing is used for sample extraction, then the sample can be processed, but the chance for contamination or degeneration increases

Engineering Contradiction:
Improvesample processingVSAvoidsample integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The device performs sample extraction and processing automatically through its integrated mechanism. When the swab is inserted into the container and the device is activated, the system automatically transfers the sample from the swab to the processing cartridge without requiring manual air drying or freezing steps, thereby maintaining sample integrity while enabling efficient processing.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device reduces the number of steps to five or fewer, minimizes contamination risk, and allows users to perform sample collection and processing easily at home, without specialized knowledge or equipment, while being cost-effective and environmentally friendly.

Implementation Method 1

Samples, such as blood drops, buccal, nasopharyngeal, etc. can be collected with an absorbent material such as a swab

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20250213233A1One step sample processing integrate-able device
Publication Date: 2025.07.03 TECHNOCULTURE RES PTE LTD
  • US20250213233A1 patent drawing
  • US20250213233A1 patent drawing
  • US20250213233A1 patent drawing

AI summary

The present invention discloses sample collection and processing integrate-able device comprising a sample collecting swab [1] comprising a swab tip [5], a swab handle, a swab locking slots [8] and a push-base [7]; a sample collection vial [2] comprising liquid for collection of sample [4], a linear guide for swab [9] at the base of the said vial and an unilateral lid [3] that is user friendly and enables collection and processing of a sample in one step. The device overcomes the problem of higher chances of contamination of the samples associated with use of the sample collection devices of the prior art.