Integrated Tailgate Handle Switch with Rear Wiper

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Solution Overview

Problem

Existing tailgate handle switches are limited in design flexibility and aesthetic appeal, and their separate assembly increases manufacturing time and complexity.

Innovation Solution

A component-integrated tailgate handle switch that combines the handle switch with the rear wiper, featuring a 'T'-shaped housing with a transverse and longitudinal body, allowing the switch to be operated by a height difference, and is attached to the window glass or black ceramic portion, reducing assembly time and enhancing aesthetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the handle switch is exposed to the outside of the tailgate for identification and operation, then the switch is easily accessible and operable from outside the vehicle, but the tailgate design is limited and aesthetic appearance deteriorates due to protrusions or recesses required for the switch

Engineering Contradiction:
Improvehandle switch operabilityVSAvoidtailgate aesthetic appearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The handle switch is integrated with the rear wiper assembly, combining two separate functions (handle operation and wiper operation) into a single unified component. This merging eliminates the need for a separate protruding handle switch on the tailgate, allowing the tailgate surface to remain smooth and aesthetically pleasing while maintaining external operability through the integrated switch-wiper assembly

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If the handle switch is manufactured as a separate component and assembled in the design line, then the switch can be independently designed and manufactured, but the assembly time and manufacturing complexity increase

Engineering Contradiction:
Improvecomponent independenceVSAvoidassembly time
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The handle switch and rear wiper are manufactured as a single integrated component rather than separate parts. This consolidation eliminates the need for separate assembly steps in the design line, reducing assembly time and manufacturing complexity while maintaining the ability to independently design and manufacture the integrated assembly as a complete unit

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10718139B2Component-integrated tailgate handle switch for vehicle
Publication Date: 2020.07.21 HYUNDAI MOTOR CO LTD
  • US10718139B2 patent drawing
  • US10718139B2 patent drawing
  • US10718139B2 patent drawing

AI summary

A vehicle is provided that includes a wiper-integrated tailgate handle switch mounted to a window glass of a tailgate. The wiper-integrated tailgate handle switch includes a tailgate handle switch, which is configured to press a current carrying switch arranged in the internal space thereof using the height of an insertion space defined by a difference in height between transverse and longitudinal bodies of a handle switch housing, and a wiper. Therefore, a degree of freedom in design of the tailgate is increased which improves the aesthetic of the tailgate by removing the tailgate handle switch from the tailgate.