Integrated Tube Sheath for Straight Cochlear Implant Insertion

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Solution Overview

Problem

Existing implantable medical devices face challenges in maintaining the structural integrity and minimizing trauma during implantation, particularly with pre-curved stimulation assemblies like cochlear implants, due to the need for a balance between flexibility and stiffness to navigate the cochlea without causing damage.

Innovation Solution

The integration of a slideably engaged, elongate tube sheath around the stimulation assembly, which remains implanted post-insertion, provides structural support during implantation and maintains the assembly's straight configuration, using materials like silicone to minimize trauma and preserve auditory function.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a pre-curved stimulation assembly is used to navigate the cochlea, then the ability to follow the cochlear curvature is improved, but the structural integrity and stability during insertion deteriorate

Engineering Contradiction:
Improveability to follow cochlear curvatureVSAvoidstructural integrity during insertion
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The system is divided into two functional segments: a flexible pre-curved stimulation assembly for navigating the cochlea and a rigid straightening sheath for maintaining structural integrity during insertion. The sheath can be removed after insertion, leaving only the stimulation assembly in place.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A straightening sheath acts as an intermediary device that provides temporary structural support during the insertion process. The sheath engages with the stimulation assembly to maintain its straight configuration, then is removed after successful placement in the cochlea.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the stimulation assembly is made flexible to navigate the cochlea, then the ease of insertion is improved, but the structural support and stability deteriorate

Engineering Contradiction:
Improveease of insertionVSAvoidstructural support
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The system transitions from a static flexible assembly to a dynamic configuration where a rigid sheath is temporarily applied during insertion, then removed after placement. This allows the assembly to be rigid when needed for structural support and flexible when needed for navigation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The effective stiffness parameter of the insertion system is changed by adding the rigid sheath during insertion and removing it afterward. This allows the system to have high stiffness during insertion for structural support, then transition to the natural flexible state for cochlear navigation.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If a separate straightening sheath is used during insertion, then the structural integrity during insertion is improved, but the device complexity increases

Engineering Contradiction:
Improvestructural integrity during insertionVSAvoidnumber of components
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The straightening sheath is integrated with the stimulation assembly as a combined package. The sheath is pre-attached to the assembly in a nested configuration, allowing them to be handled as a single unit during insertion and simplifying the overall device structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The stimulation assembly is nested within the straightening sheath in a compact configuration. The flexible assembly fits inside the rigid sheath, allowing both components to be stored and handled together while maintaining their individual functions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentEP4291296B1Integrated tube sheath
Publication Date: 2026.03.25 COCHLEAR LIMITED
  • EP4291296B1 patent drawingFigure 1A~1B
  • EP4291296B1 patent drawingFigure 1C
  • EP4291296B1 patent drawingFigure 1D

AI summary

Presented herein are integrated tube sheaths (tube sheaths) for implantable stimulation assemblies. An integrated tube sheath is configured to be disposed around, and is slideably engaged with, an outer surface of an associated stimulation assembly. The integrated tube sheath is configured to retain the stimulation assembly in a straight arrangement for implantation of the stimulation assembly into a recipient. Following implantation of the stimulation assembly, the integrated tube sheath is configured to remain implanted in the recipient.