Integrated Wound Dressing for Negative Pressure Treatment

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Solution Overview

Problem

Conventional methods for preparing wounds for negative pressure treatment (NPT) are complex and time-consuming, requiring multiple steps and manipulations, which can lead to incomplete success and patient discomfort due to the need for precise placement and anchorage of NPT drains and tubes, especially in wounds with high moistness or irregular contours.

Innovation Solution

A wound dressing that integrates a contour-conforming draping layer with perforations for air and fluid transfer, fluid-absorbing materials surrounding the NPT drain, a vacuum/drainage tube, and vapor sealant sheets to stabilize the tube exit, simplifying the preparation process by reducing the number of steps and minimizing tissue contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional NPT preparation methods are used with multiple separate components (drain, tube, packing material, draping material), then drainage function and sealing can be achieved, but the procedure becomes complex and time-consuming requiring precise placement and anchorage

Engineering Contradiction:
Improvedrainage functionVSAvoidprocedure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the NPT drain, vacuum/drainage tube, anchorage mechanism, and draping material into a single integrated assembly. The drain is pre-positioned within the packing material, the tube is pre-anchored to the drain, and the draping material is pre-formed with an aperture and adhesive perimeter seal. This integration eliminates the need for separate placement and anchorage steps, reducing procedural complexity while maintaining reliable drainage function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The NPT drain is pre-positioned within the packing material during manufacturing, and the vacuum/drainage tube is pre-anchored to the drain with adhesive tape before the assembly is applied to the patient. The draping material is pre-formed with the aperture and adhesive perimeter seal. These preliminary actions eliminate the need for complex intra-procedural placement and anchorage steps, reducing procedure complexity and time.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If the vacuum/drainage tube is anchored close to the wound with multiple tape layers, then tube placement stability is improved, but patient discomfort and procedural time increase

Engineering Contradiction:
Improvetube placement stabilityVSAvoidpatient discomfort
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The anchorage mechanism is integrated into the dressing assembly itself, with the vacuum/drainage tube pre-anchored to the NPT drain using adhesive tape applied during manufacturing. This eliminates the need for separate tube anchorage steps on the patient's skin, reducing patient discomfort while maintaining tube placement stability through the pre-applied adhesive.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the draping material is smoothly adhered to contoured surfaces with minimal disturbance, then airtight sealing is achieved, but the procedure becomes more difficult and time-consuming

Engineering Contradiction:
Improveairtight sealingVSAvoiddraping difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The draping material is designed as a flexible, contour-conforming sheet with an integrated adhesive perimeter seal. This flexible film can be easily molded to contoured surfaces while the adhesive seal ensures airtight sealing. The pre-formed aperture accommodates the vacuum/drainage tube, eliminating the need for complex cutting and sealing maneuvers during the procedure.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The draping material is pre-formed with the aperture and adhesive perimeter seal during manufacturing. This preliminary preparation eliminates the need for complex intra-procedural cutting, fitting, and sealing steps, making the draping process easier and faster while maintaining reliable airtight sealing on contoured surfaces.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If additional taping is performed at the tube egress site, then sealing is improved, but pain and procedural complexity increase

Engineering Contradiction:
ImprovesealingVSAvoidpatient pain
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The sealing function is integrated into the draping material itself through an adhesive perimeter seal that is pre-applied during manufacturing. This eliminates the need for additional taping at the tube egress site or elsewhere on the patient's skin, reducing patient pain while maintaining reliable sealing through the adhesive-bonded draping layer.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dressing streamlines the preparation process for NPT, enhancing wound healing by reducing procedural complexity and pain, maintaining efficient drainage and airtight sealing, even on moist or contoured surfaces.

Implementation Method 1

fluid-absorbing material surrounding the NPT drain

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

perforations for air and fluid transfer

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS10639404B2Wound dressing
Publication Date: 2020.05.05 WOUND HEALING TECH
  • US10639404B2 patent drawing
  • US10639404B2 patent drawing
  • US10639404B2 patent drawing

AI summary

Apparatus and methods for providing a wound dressing are provided. A wound dressing according to the invention may preferably include a wound-fluid negative pressure treatment (“NPT”) drain and a vacuum/drainage tube comprising a terminus associated with the NPT drain. The dressing may also include a fluid-absorbing/transferring material. The dressing may also include a contour-conforming draping layer for draping over a wound-bed. The draping layer may be in contact with at least a portion of the fluid-absorbing/transferring material. The dressing may also include a vapor sealant sheet that overlies at least a portion of the fluid-absorbing/transferring layer. The material may also include a tube-anchorage component that is in contact with at least a portion of the vapor sealant sheet. The tube-anchorage component may mechanically maintain placement of the NPT drain within the fluid-absorbing/transferring material.