Intelligent Battery Cell with Integrated Voltage Control

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Solution Overview

Problem

Current battery systems, particularly in electric vehicles, face complexity and cost due to the need for auxiliary units to generate alternating current and manage battery packs with multiple cells, which often result in inefficiencies and errors, and existing battery management systems lack integrated monitoring and switch functionality.

Innovation Solution

The development of an intelligent battery cell system that includes a smart cell modulator with a controller to selectively engage secondary nodes, allowing for the circulation of load across smart battery cells to increase torque, and integrates monitoring and switch functionality within the cell, enabling efficient voltage management and motor control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If auxiliary units are used to generate alternating current and manage battery packs, then voltage control and motor operation are enabled, but system complexity and cost increase

Engineering Contradiction:
Improvevoltage control capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the functions of auxiliary units, voltage management, and battery control into the battery cell itself through integrated circuitry. The smart battery cell incorporates DC-DC conversion capability and control electronics directly within the cell structure, eliminating the need for separate auxiliary units and reducing overall system complexity while maintaining voltage control capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The smart battery cell is designed to perform multiple functions: energy storage, voltage regulation, DC-DC conversion, and system control. By making the battery cell universal and multi-functional, the patent eliminates the need for dedicated auxiliary units, thereby reducing system complexity and cost while maintaining adaptability for different voltage requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If battery packs provide constant voltage, then voltage stability is maintained, but the ability to provide fluctuating voltage and AC output is lost

Engineering Contradiction:
Improvevoltage stabilityVSAvoidvoltage fluctuation capability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The smart battery cell incorporates dynamic voltage regulation capability through integrated DC-DC conversion circuitry. This allows the cell to maintain stable voltage under normal conditions while dynamically adjusting to provide fluctuating voltage and AC output when required, resolving the contradiction between voltage stability and adaptability.

Inventive Principle:
Principle #15Dynamics

3Reliability

If existing battery management systems are used, then basic monitoring is provided, but integrated monitoring and switch functionality is lacking

Engineering Contradiction:
Improvemonitoring capabilityVSAvoidintegration level
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates monitoring sensors, control logic, and switch functionality directly into the battery cell structure. This high level of integration improves reliability by providing comprehensive monitoring while reducing the need for separate management systems and external components, thereby actually reducing overall system complexity despite the increased integration within the cell.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20230093714A1Intelligent battery cell
Publication Date: 2023.03.23 VOLVO CAR CORP
  • US20230093714A1 patent drawing
  • US20230093714A1 patent drawing
  • US20230093714A1 patent drawing

AI summary

Systems, devices, computer-implemented methods, and/or computer program products that can facilitate an intelligent battery cell are addressed. In one example, a device can comprise: active battery cell material; and an internal circuit coupled to the active battery cell material and comprising: a circuit board; two alternating current (AC) power points; two isolated direct current (DC) power points; and a controller that can operate one or more switches on an H-bridge circuit to disconnect the device from a main battery in a bypass mode. In another example, a smart cell modulator can comprise: a set of smart battery cells; and a controller that can operate to selectively engage a subset of the smart battery cells to enable load sharing, distributed feedback control, circulate load across one or more smart battery cells of the set of smart battery cells to increase torque, and to enable speed requests.