Intelligent Card Sorting System Using Image Recognition

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Solution Overview

Problem

Collectors and card merchants lack effective methods to automatically sort collectible cards based on their features and characteristics, relying on qualified experts for manual sorting.

Innovation Solution

A robotic system equipped with a controller, card feeder, and sensor that captures images of cards and identifies bin locations based on card features, using optical character recognition or image recognition to sort cards into designated bins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual sorting by qualified experts is used, then sorting accuracy is improved, but productivity deteriorates

Engineering Contradiction:
Improvesorting accuracyVSAvoidsorting speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces the manual mechanical sorting process with an automated system using sensors, image processing, and robotic manipulation. The sensor captures card images, the controller processes them to identify card types, and the robotic mechanism automatically places cards in correct bins, eliminating the need for human manual sorting while maintaining high accuracy through optical recognition.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables cards to be sorted automatically without human intervention. The card feeder automatically feeds cards one by one, the sensor automatically captures images, the controller automatically identifies card types based on image analysis, and the robotic mechanism automatically places cards in appropriate bins, creating a fully autonomous sorting process.

Inventive Principle:
Principle #25Self-service

2Productivity

If automated sorting system is implemented, then productivity is improved, but device complexity deteriorates

Engineering Contradiction:
Improvesorting speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The controller serves multiple functions: it processes sensor images, identifies card types through pattern recognition, determines appropriate bin locations, and controls the robotic feeding and placement mechanisms. This multi-functionality consolidates what could be separate complex systems into a single integrated control unit, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sensor acts as an intermediary between the physical cards and the controller's decision-making process. It converts optical information from cards into electrical signals that the controller can process, bridging the gap between physical object recognition and automated control without requiring direct complex interaction between the controller and cards.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If card features are analyzed for sorting, then adaptability is improved, but measurement precision deteriorates

Engineering Contradiction:
Improvesorting capabilityVSAvoidfeature recognition accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system analyzes only the essential features of cards needed for sorting classification rather than attempting to capture or process every possible detail. The sensor and controller focus on identifying key distinguishing characteristics sufficient for categorization, avoiding the complexity and potential errors of exhaustive feature analysis while maintaining adequate sorting precision.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Automatically sorts collectible cards by type or characteristic, efficiently organizing them into specific bins, reducing manual effort and improving sorting accuracy.

Implementation Method 1

a sensor coupled to the controller that provides a captured image of a card to the controller

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10987702B2System and method for intelligent card sorting
Publication Date: 2021.04.27 HATCH MATTHEW
  • US10987702B2 patent drawing
  • US10987702B2 patent drawing
  • US10987702B2 patent drawing

AI summary

The present disclosure relates to systems, methods, non-transitory computer readable medium that may be directed to sorting collectable cards. Systems and methods consistent with the present disclosure may move a card such that an image of that card can be acquired an sent to a controller that matches the acquired image or other information included on that card to a feature that is associated with a collectable card. After the controller matches the image or other information on the card to the feature, the controller may identify a bin where the card should be placed and then the controller may cause the card to be dropped into the identified bin when performing a sorting function.